Miller Electric XMC 4000 manual California Proposition 65 Warnings, Fire or Explosion hazard

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1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D Do not install or place unit on, over, or near combustible surfaces.

DDo not install unit near flammables.

DDo not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

DUse lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories.

DUse equipment of adequate capacity to lift and support unit.

DIf using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.

MOVING PARTS can cause injury.

DKeep away from moving parts such as fans.

DKeep all doors, panels, covers, and guards closed and securely in place.

DHave only qualified persons remove doors, panels, covers, or guards for maintenance as necessary.

DReinstall doors, panels, covers, or guards when maintenance is finished and before re- connecting input power.

READ INSTRUCTIONS.

DRead Owner’s Manual before using or servic- ing unit.

DUse only genuine Miller/Hobart replacement parts.

OVERUSE can cause OVERHEATING

DAllow cooling period; follow rated duty cycle.

DReduce current or reduce duty cycle before starting to weld again.

DDo not block or filter airflow to unit.

STATIC (ESD) can damage PC boards.

DPut on grounded wrist strap BEFORE handling boards or parts.

DUse proper static-proof bags and boxes to store, move, or ship PC boards.

MOVING PARTS can cause injury.

DKeep away from moving parts.

DKeep away from pinch points such as drive rolls.

WELDING WIRE can cause injury.

DDo not press gun trigger until instructed to do so.

DDo not point gun toward any part of the body, other people, or any metal when threading welding wire.

H.F. RADIATION can cause interference.

DHigh-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.

DHave only qualified persons familiar with electronic equipment perform this installation.

DThe user is responsible for having a qualified electrician prompt- ly correct any interference problem resulting from the installa- tion.

DIf notified by the FCC about interference, stop using the equipment at once.

DHave the installation regularly checked and maintained.

DKeep high-frequency source doors and panels tightly shut, keep spark gaps at correct setting, and use grounding and shielding to minimize the possibility of interference.

ARC WELDING can cause interference.

DElectromagnetic energy can interfere with sensitive electronic equipment such as computers and computer-driven equipment such as robots.

DBe sure all equipment in the welding area is electromagnetically compatible.

DTo reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor.

DLocate welding operation 100 meters from any sensitive elec- tronic equipment.

DBe sure this welding machine is installed and grounded according to this manual.

DIf interference still occurs, the user must take extra measures such as moving the welding machine, using shielded cables, using line filters, or shielding the work area.

1-4. California Proposition 65 Warnings

YWelding or cutting equipment produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Section 25249.5 et seq.)

YBattery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

For Gasoline Engines:

YEngine exhaust contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

For Diesel Engines:

YDiesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

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Contents XMC R4000 From Miller to You Indice − Maintenance & TroubleshootingDeclaration of Conformity for European Community CE Products Arc Welding Hazards Symbol UsageMarks a special safety message Means Note not safety relatedMagnetic Fields can affect pacemakers ARC Rays can burn eyes and skinFire or Explosion hazard California Proposition 65 WarningsEMF Information Principal Safety StandardsAbout Pacemakers Manufacturer’s Warning Label Definitions − Definitions60 s 100 h. std I1max Manufacturer’s Rating Labels Symbols And DefinitionsI1eff Specifications − InstallationDuty Cycle And Overheating Volt-Ampere Curves CC ModeLocation Dimensions And WeightMovement Do not move or operate unit where it could tip Selecting a LocationARC Welding can cause Electromagnetic Interference Ground connectorWeld Output Terminals And Selecting Cable Sizes Remote 7 Receptacle InformationCircuit Breakers Operating cooler when coolantFilling Coolant Tank = GND/PE Electrical Service GuideConnecting Input Power 50/60 Hz Three PhaseFront Panel Controls − OperationWelding Process Selection Switching On the Unit and Recalling Factory ParametersBe aware that the wire type selection is Always check and set a trigger mode Trigger Mode SelectionWelding arc. Front panel Jog is recom- mended Jog And Purge SelectionPurge is used to remove impurities Setup Push Button And Advanced Programming Setting And Using Weld Parameters From MemorySetting Menu Type Preparing Unit For MIG Welding Setting InductanceSelecting Manual MIG Welding Preparing Unit For Synergic MIG Welding Manual MIG Welding Advanced SettingsWire Feed Speed Unit only in Menu Synergic MIG Welding Advanced SettingsSetting Pre−Gas only in Menu Full Level Trigger Mode Preparing Unit For Synergic Pulsed MIG Welding Higher inductance setting produces aWire Feed Speed Unit only in Menu Full Synergic Pulsed MIG Welding Advanced SettingsSetting Synergic Double Pulsed MIG Welding Preparing Unit For TIG Welding TIG Welding Advanced SettingsSetting Initial And Final Amperage Setting PostflowLift-Arc Start Stick Welding Advanced SettingsTIG Lift-Arc Welding Preparing Unit For Stick WeldingDo not remove case when blowing out inside of unit − Maintenance & TroubleshootingBlowing Out Inside Of Unit Circuit Breakers CB7 And CB10 Software problems TroubleshootingIs displayed Help Displays HelpHelp Unit. All circuitry referred to is located inside the unit− Electrical Diagram Unit Outer Assembly − Parts ListDia Part Description Quantity Mkgs Unit Main Assembly WCP Page Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record

XMC 4000 specifications

The Miller Electric XMC 4000 is a versatile and robust portable welding machine designed to meet the needs of skilled welders across various industries. With a focus on innovation and performance, the XMC 4000 combines advanced technologies with user-friendly features, making it an ideal choice for both experienced professionals and newcomers to the welding field.

One of the standout features of the XMC 4000 is its exceptional welding output. The machine is capable of delivering a maximum output of 400 amps, allowing it to handle a wide range of applications, from light fabrication to heavy-duty industrial tasks. Its multi-process capabilities enable users to perform MIG, TIG, Stick, and Flux-Cored welding, providing versatility and flexibility for different welding requirements.

The XMC 4000 is equipped with Miller's Auto-Set feature, which simplifies the welding process. This technology automatically adjusts the settings based on the user's selected material thickness and wire diameter, ensuring optimal arcs and reducing the likelihood of operator error. Additionally, the machine includes a built-in dynamic arc control that improves arc stability and provides a consistent weld quality, even in challenging conditions.

Another key characteristic of the XMC 4000 is its user-friendly interface, featuring a large LCD display that provides real-time data on welding parameters. This allows operators to make quick adjustments as needed, enhancing productivity and efficiency on the job site. The intuitive design also makes it easy for users to navigate through various settings without extensive training.

Durability is a priority with the XMC 4000. The unit is built with high-quality materials and designed to withstand harsh working environments. Its rugged construction, combined with a compact and lightweight design, makes it easy to transport, whether to the job site or between service locations.

In terms of power options, the XMC 4000 is adaptable to various input voltages, allowing it to operate seamlessly in both industrial and field-based applications. This level of flexibility means that welders can use it in diverse locations, making it a reliable companion for on-the-go projects.

Overall, the Miller Electric XMC 4000 stands out as a powerful, versatile, and user-friendly welding machine that meets the demands of today’s welding professionals. Its advanced features, durable design, and multiple process capabilities make it an excellent investment for anyone looking to enhance their welding capabilities.
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