Miller Electric XMC 4000 manual Switching On the Unit and Recalling Factory Parameters

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4-2. Switching On the Unit and Recalling Factory Parameters

. Write down any parameters that need to be restored before

 

performing this procedure.

 

1 Power Switch

 

Use power switch to turn unit On.

1

When ITW appears on D1 and D2,

press P3 and P8 simultaneously.

 

 

When MEMO CLEAR appears on

 

D1 and D2, release P3 and P8.

 

Wait until DONE appears on D1,

 

and turn unit Off.

 

The next time unit is turned On, all

 

parameters will return factory de-

 

fault settings.

4-3. Welding Process Selection

L1

L2

L3

L4

P3

1L1 LED

2L2 LED

3L3 LED

4L4 LED

5P3 Push Button

Press P3 until desired process LED illumi- nates.

Values and parameters that appear on D1 and D2 are either factory default settings or last settings entered for the selected pro- cess.

L1 selection is Manual MIG welding.

D1 value is welding voltage, default is

18.5V (range is 10.0V to 50.0V).

D2 value is wire feed speed, default is 5.0 m/min (range is 1 m/min to 20 m/min). See Section 4-11.

L2 selection is Synergic MIG welding (non-

pulsed).

D1 value is trim, default is 0.0 T (range is −5.0 T to 5.0 T).

D2 value is wire feed speed (from minimum to maximum value according to welding curve selection).

.When L2 is flashing, material transfer

in the arc is by large droplets (globular transfer) and produces considerable spatter. This is the result of selecting a specific material, wire, gas, voltage, and current combination. To avoid this situation, Synergic Pulsed MIG weld- ing with the same parameter combina- tion is recommended. When L2 is On continuously (not flashing), material transfer in the arc is either short circuit (Short Arc) or by small droplets (Spray Transfer). Both MIG processes pro- vide a stable arc and minimum spatter.

L3 selection is Synergic Pulsed MIG weld- ing.

D1 value is trim, default is 0.0 T (range is −5.0 T to 5.0 T).

D2 value is wire feed speed (from minimum to maximum value according to welding curve selection).

L4 selection is TIG welding or STICK weld- ing.

If selected process is TIG:

D1 displays TIG, and D2 value is welding current, default is 220 A (range is 10 A to 400 A).

If selected process is STICK:

D1 initially displays STICK and changes to open circuit voltage at approximately 85 V, and D2 value is welding current, default is 220 A (range is 10 A to 400 A).

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Contents XMC R4000 From Miller to You − Maintenance & Troubleshooting IndiceDeclaration of Conformity for European Community CE Products Symbol Usage Marks a special safety messageMeans Note not safety related Arc Welding HazardsARC Rays can burn eyes and skin Magnetic Fields can affect pacemakersCalifornia Proposition 65 Warnings Fire or Explosion hazardAbout Pacemakers Principal Safety StandardsEMF Information − Definitions Manufacturer’s Warning Label Definitions60 s 100 h. std I1eff Manufacturer’s Rating Labels Symbols And DefinitionsI1max Duty Cycle And Overheating − InstallationSpecifications CC Mode Volt-Ampere CurvesDimensions And Weight Movement Do not move or operate unit where it could tipSelecting a Location LocationGround connector Weld Output Terminals And Selecting Cable SizesRemote 7 Receptacle Information ARC Welding can cause Electromagnetic InterferenceFilling Coolant Tank Operating cooler when coolantCircuit Breakers Electrical Service Guide Connecting Input Power50/60 Hz Three Phase = GND/PE− Operation Front Panel ControlsSwitching On the Unit and Recalling Factory Parameters Welding Process SelectionBe aware that the wire type selection is Trigger Mode Selection Always check and set a trigger modePurge is used to remove impurities Jog And Purge SelectionWelding arc. Front panel Jog is recom- mended Setting Menu Type Setting And Using Weld Parameters From MemorySetup Push Button And Advanced Programming Selecting Manual MIG Welding Setting InductancePreparing Unit For MIG Welding Manual MIG Welding Advanced Settings Preparing Unit For Synergic MIG WeldingSetting Pre−Gas only in Menu Full Level Trigger Mode Synergic MIG Welding Advanced SettingsWire Feed Speed Unit only in Menu Higher inductance setting produces a Preparing Unit For Synergic Pulsed MIG WeldingSetting Synergic Double Pulsed MIG Welding Synergic Pulsed MIG Welding Advanced SettingsWire Feed Speed Unit only in Menu Full TIG Welding Advanced Settings Setting Initial And Final AmperageSetting Postflow Preparing Unit For TIG WeldingStick Welding Advanced Settings TIG Lift-Arc WeldingPreparing Unit For Stick Welding Lift-Arc StartBlowing Out Inside Of Unit − Maintenance & TroubleshootingDo not remove case when blowing out inside of unit Circuit Breakers CB7 And CB10 Is displayed TroubleshootingSoftware problems Help Help DisplaysUnit. All circuitry referred to is located inside the unit Help− Electrical Diagram − Parts List Unit Outer AssemblyDia Part Description Quantity Mkgs Unit Main Assembly WCP Page Effective January 1 Owner’s Record ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E

XMC 4000 specifications

The Miller Electric XMC 4000 is a versatile and robust portable welding machine designed to meet the needs of skilled welders across various industries. With a focus on innovation and performance, the XMC 4000 combines advanced technologies with user-friendly features, making it an ideal choice for both experienced professionals and newcomers to the welding field.

One of the standout features of the XMC 4000 is its exceptional welding output. The machine is capable of delivering a maximum output of 400 amps, allowing it to handle a wide range of applications, from light fabrication to heavy-duty industrial tasks. Its multi-process capabilities enable users to perform MIG, TIG, Stick, and Flux-Cored welding, providing versatility and flexibility for different welding requirements.

The XMC 4000 is equipped with Miller's Auto-Set feature, which simplifies the welding process. This technology automatically adjusts the settings based on the user's selected material thickness and wire diameter, ensuring optimal arcs and reducing the likelihood of operator error. Additionally, the machine includes a built-in dynamic arc control that improves arc stability and provides a consistent weld quality, even in challenging conditions.

Another key characteristic of the XMC 4000 is its user-friendly interface, featuring a large LCD display that provides real-time data on welding parameters. This allows operators to make quick adjustments as needed, enhancing productivity and efficiency on the job site. The intuitive design also makes it easy for users to navigate through various settings without extensive training.

Durability is a priority with the XMC 4000. The unit is built with high-quality materials and designed to withstand harsh working environments. Its rugged construction, combined with a compact and lightweight design, makes it easy to transport, whether to the job site or between service locations.

In terms of power options, the XMC 4000 is adaptable to various input voltages, allowing it to operate seamlessly in both industrial and field-based applications. This level of flexibility means that welders can use it in diverse locations, making it a reliable companion for on-the-go projects.

Overall, the Miller Electric XMC 4000 stands out as a powerful, versatile, and user-friendly welding machine that meets the demands of today’s welding professionals. Its advanced features, durable design, and multiple process capabilities make it an excellent investment for anyone looking to enhance their welding capabilities.
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