Miller Electric XMC 4000 manual Wcp

Page 41

Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

 

 

 

Figure 8-2. Unit Main Assembly

 

 

 

 

 

 

. . . 18 . . .

CR5,6,R1 . . .

0001751940 . . .

Resistor/Capacitors

. . . 1

. . . 19 . . . . . . D1,2 . . . . . . . . 000201531 . . . Kit Diode, secondary circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 20 . . . . . . PC6 . . . . . . . . 000185697 . . . Circuit Board, EMI filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 21 . . . . . . HD1 . . . . . . . . 000189567 . . . Transducers, current 300A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 22 . . . . . . RT2 . . . . . . . . 000173632 . . . Thermistor, NTC 30k ohms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

. . . 23 . . . . . . . . . . . . . . . . . . V56120010 . . . Conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 24 . . . . . . . . . . . . . . . . . . V56018092 . . . Nut, cable holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 25 . . . . . . . . . . . . . . . . . . . 056061042 . . . Solenoid valve 24 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 26

. . . . . . . . . . . .

V16118004 . . .

Rear panel

1

. . . 27

. . . . . . . . . . . .

V56091091 . . .

Cable holder

1

. . . 28

. . . . . . . . . . . .

V56014026 . . .

Handle, security

1

. . . 29

. . . . . . . . . . . .

V57014066 . . .

Main cable, 4m

1

. . . 30

. T1

000179616 . . .

Transformer, HF

1

. . . 31

. L1

000173563 . . .

Inductor, input

1

. . . 32

. Z1

000173570 . . .

Stabilizer

1

. . . 33

. T4

V58021080 . . .

aux transformer

1

. . . 34

WCP

V57010072 . . .

Motor, 115 VAC 120 W

1

. . . 35

. . . . . . . . . . . .

V57011071 . . .

Pump, 3/8” gas

1

. . . 36

WCF

V56126035 . . .

Fan motor 115 VDC

1

. . . 37

. . . . . . . . . . . .

V56031027 . . .

Radiator support

1

. . . 38

. . . . . . . . . . . .

V56082001 . . .

Radiator

1

. . . 39

. . . . . . . . . . . . .

056061049 . . .

Pressure switch

1

. . . 40

C1

000188446 . . .

Capacitor, 5 uf 900 VDC

1

. . . 41

. . . . . . . . . . . .

V56031027 . . .

Water cooling box

1

. . . 42 . . . . . . . . . . . . . . . . . . . 000176106 . . . Label, warning fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 43 . . . . . . . . . . . . . . . . . . V27042020 . . . Tank, 8 L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 44 . . . . . . PC2 . . . . . . . . 000212210 . . . Circuit board, interconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 45 . . . . . . C3,4 . . . . . . . . 000192935 . . . Capacitor, 2700 uf 450 VDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

. . . 46 . . . . . . SR1 . . . . . . . . 000179629 . . . Kit Diode, primary circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 47 . . . . . PM1,2 . . . . . . . 000208173 . . . Kit, IGBT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 48 . . . . . . . . . . . . . . . . . . . 000197555 . . . tool tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 49 . . . . . . . . . . . . . . . . . . V56161034 . . . Reel holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 50 . . . . . . CB2 . . . . . . . . 000083432 . . . Circuit breaker, 10 A 250 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 51 . . . . . . CB1 . . . . . . . . 000161078 . . . Circuit breaker, 7 A 250 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 52

PC7

V57084045 . . .

Circuit board, motor

1

. . . 53

RL1

. 000006393 . . .

Relay, 24 VAC

1

. . . 54

PC1

. 000215042 . . .

Circuit board, control

1

. . . 55

. . . . . . . . . . .

V560050008 . . .

Circuit board support

1

. . . 56

. T2

. 000195829 . . .

Transformer, control

1

. . . 57

. . . . . . . . . . . .

V57060005 . . .

Baffle plate

1

. . . 58

. . . . . . . . . . . .

. 000178937 . . .

Label, warning gears

1

. . . 59

. . . . . . . . . . . .

V56014017 . . .

Board protection

1

. . . 60

. . . . . . . . . . . .

V56005009 . . .

Motor support

1

. . . 61

. . . . . . . . . . . .

. 028066243 . . .

Wire drive system w/encoder motor

1

. . . 62

. . . . . . . . . . . .

V57052030 . . .

Euroadapter

1

. . . 63

. . . . . . . . . . . .

V56005028 . . .

Flange euroadapter

1

. . . 64

. S1

. 000128756 . . .

Switch, 40 A 600 VAC

1

. . . 65

. . . . . . . . . . . .

V16118003 . . .

Front panel

1

. . . 66

. . . . . . . . . . . .

V57094063 . . .

Receptacle kit, 7 pin

1

. . . 67

. . . . . . . . . . . .

. 000129525 . . .

Power connector

2

. . . 68

. . . . . . . . . . . .

V16006002 . . .

Base

1

. . . 69

. M

V56126046 . . .

Fan motor 24 VDC

1

. . . 70

. . . . . . . . . . . .

V56005012 . . .

Fan bracket

1

. . . 71

. . . . . . . . . . . .

. 000193919 . . .

Knob, pointer

2

. . . 72

PC3

V57084081 . . .

Circuit board, control

1

. . . 73

. . . . . . . . . . . .

. 556049368 . . .

Red fast coupling connector

1

. . . 74 . . . . . . . . . . . . . . . . . . . 556048369 . . . Blue fast coupling connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . . . . . . . . . . . . . . . . . . . . . . V28066079 . . . Kit, water coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ♦Optional

*Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

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Contents XMC R4000 From Miller to You Indice − Maintenance & TroubleshootingDeclaration of Conformity for European Community CE Products Marks a special safety message Symbol UsageMeans Note not safety related Arc Welding HazardsMagnetic Fields can affect pacemakers ARC Rays can burn eyes and skinFire or Explosion hazard California Proposition 65 WarningsAbout Pacemakers Principal Safety StandardsEMF Information Manufacturer’s Warning Label Definitions − Definitions60 s 100 h. std I1eff Manufacturer’s Rating Labels Symbols And DefinitionsI1max Duty Cycle And Overheating − InstallationSpecifications Volt-Ampere Curves CC ModeMovement Do not move or operate unit where it could tip Dimensions And WeightSelecting a Location LocationWeld Output Terminals And Selecting Cable Sizes Ground connectorRemote 7 Receptacle Information ARC Welding can cause Electromagnetic InterferenceFilling Coolant Tank Operating cooler when coolantCircuit Breakers Connecting Input Power Electrical Service Guide50/60 Hz Three Phase = GND/PEFront Panel Controls − OperationWelding Process Selection Switching On the Unit and Recalling Factory ParametersBe aware that the wire type selection is Always check and set a trigger mode Trigger Mode SelectionPurge is used to remove impurities Jog And Purge SelectionWelding arc. Front panel Jog is recom- mended Setting Menu Type Setting And Using Weld Parameters From MemorySetup Push Button And Advanced Programming Selecting Manual MIG Welding Setting InductancePreparing Unit For MIG Welding Preparing Unit For Synergic MIG Welding Manual MIG Welding Advanced SettingsSetting Pre−Gas only in Menu Full Level Trigger Mode Synergic MIG Welding Advanced SettingsWire Feed Speed Unit only in Menu Preparing Unit For Synergic Pulsed MIG Welding Higher inductance setting produces aSetting Synergic Double Pulsed MIG Welding Synergic Pulsed MIG Welding Advanced SettingsWire Feed Speed Unit only in Menu Full Setting Initial And Final Amperage TIG Welding Advanced SettingsSetting Postflow Preparing Unit For TIG WeldingTIG Lift-Arc Welding Stick Welding Advanced SettingsPreparing Unit For Stick Welding Lift-Arc StartBlowing Out Inside Of Unit − Maintenance & TroubleshootingDo not remove case when blowing out inside of unit Circuit Breakers CB7 And CB10 Is displayed TroubleshootingSoftware problems Help Displays HelpHelp Unit. All circuitry referred to is located inside the unit− Electrical Diagram Unit Outer Assembly − Parts ListDia Part Description Quantity Mkgs Unit Main Assembly WCP Page Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record

XMC 4000 specifications

The Miller Electric XMC 4000 is a versatile and robust portable welding machine designed to meet the needs of skilled welders across various industries. With a focus on innovation and performance, the XMC 4000 combines advanced technologies with user-friendly features, making it an ideal choice for both experienced professionals and newcomers to the welding field.

One of the standout features of the XMC 4000 is its exceptional welding output. The machine is capable of delivering a maximum output of 400 amps, allowing it to handle a wide range of applications, from light fabrication to heavy-duty industrial tasks. Its multi-process capabilities enable users to perform MIG, TIG, Stick, and Flux-Cored welding, providing versatility and flexibility for different welding requirements.

The XMC 4000 is equipped with Miller's Auto-Set feature, which simplifies the welding process. This technology automatically adjusts the settings based on the user's selected material thickness and wire diameter, ensuring optimal arcs and reducing the likelihood of operator error. Additionally, the machine includes a built-in dynamic arc control that improves arc stability and provides a consistent weld quality, even in challenging conditions.

Another key characteristic of the XMC 4000 is its user-friendly interface, featuring a large LCD display that provides real-time data on welding parameters. This allows operators to make quick adjustments as needed, enhancing productivity and efficiency on the job site. The intuitive design also makes it easy for users to navigate through various settings without extensive training.

Durability is a priority with the XMC 4000. The unit is built with high-quality materials and designed to withstand harsh working environments. Its rugged construction, combined with a compact and lightweight design, makes it easy to transport, whether to the job site or between service locations.

In terms of power options, the XMC 4000 is adaptable to various input voltages, allowing it to operate seamlessly in both industrial and field-based applications. This level of flexibility means that welders can use it in diverse locations, making it a reliable companion for on-the-go projects.

Overall, the Miller Electric XMC 4000 stands out as a powerful, versatile, and user-friendly welding machine that meets the demands of today’s welding professionals. Its advanced features, durable design, and multiple process capabilities make it an excellent investment for anyone looking to enhance their welding capabilities.
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