Miller Electric XMC 4000 manual Synergic MIG Welding Advanced Settings

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4-15. Synergic MIG Welding Advanced Settings

To change all values list, unit must be

Use E2 to change D2 value.

Use E2 to change D2 value.

MENU FULL. To set unit to MENU FULL,

Setting Post−Gas (only in MENU FULL)

Use E1 to change D1 to 3LS2.

proceed as follows:

Use E1 to change D1 to POSG.

 

Press P2 to enter SET UP menu.

D2 value is default setting of 80% (range is

D2 value is default setting of 0.1 s (range is

20% to 200%).

Select MENU FULL on D1 and D2 (see

 

0.0 s to 10.0 s).

Use E2 to change D2 value.

Section 4-10).

Use E2 to change D2 value.

 

Wire Feed Speed Unit (only in MENU

Use E1 to change D1 to 3LRT (only in

 

Setting BurnBack

MENU FULL).

FULL)

 

 

Use E1 to change D1 to UNIT.

Use E1 to change D1 to BURN.

D2 value is default setting of 0.5 s (range is

D2 value is default setting of Auto (range is

0.1 s to 0.5 s).

D2 value is default setting of mpm (meter

 

1% to 200%).

Setting Cooler Status

per minute).

 

 

Use E2 to change D2 to desired setting, ei-

. Auto is a setting below 1% that pro-

. Be sure that cooler is turned on for wa-

ther IPM (inches per minute) or CUR (weld-

vides an automatic backback time.

ter-cooled torch to prevent damage to

ing current in amperes).

Use E2 to change D2 value.

torch components.

 

 

Setting Pre−Gas (only in MENU FULL)

3 Level Trigger Mode

Use E1 to change D1 to W−UN.

Use E1 to change D1 to PREG.

Use E1 to change D1 to 3LS1.

D2 value is default setting of ON.

D2 value is default setting of 0.0 s (range is

D2 value is default setting of 130% (range

Use E2 to change D2 value to OFF, if appli-

0.0 s to 10.0 s).

is 20% to 200%).

cable.

 

 

 

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Contents XMC R4000 From Miller to You Indice − Maintenance & TroubleshootingDeclaration of Conformity for European Community CE Products Arc Welding Hazards Symbol UsageMarks a special safety message Means Note not safety relatedMagnetic Fields can affect pacemakers ARC Rays can burn eyes and skinFire or Explosion hazard California Proposition 65 WarningsPrincipal Safety Standards EMF InformationAbout Pacemakers Manufacturer’s Warning Label Definitions − Definitions60 s 100 h. std Manufacturer’s Rating Labels Symbols And Definitions I1maxI1eff − Installation SpecificationsDuty Cycle And Overheating Volt-Ampere Curves CC ModeLocation Dimensions And WeightMovement Do not move or operate unit where it could tip Selecting a LocationARC Welding can cause Electromagnetic Interference Ground connectorWeld Output Terminals And Selecting Cable Sizes Remote 7 Receptacle InformationOperating cooler when coolant Circuit BreakersFilling Coolant Tank = GND/PE Electrical Service GuideConnecting Input Power 50/60 Hz Three PhaseFront Panel Controls − OperationWelding Process Selection Switching On the Unit and Recalling Factory ParametersBe aware that the wire type selection is Always check and set a trigger mode Trigger Mode SelectionJog And Purge Selection Welding arc. Front panel Jog is recom- mendedPurge is used to remove impurities Setting And Using Weld Parameters From Memory Setup Push Button And Advanced ProgrammingSetting Menu Type Setting Inductance Preparing Unit For MIG WeldingSelecting Manual MIG Welding Preparing Unit For Synergic MIG Welding Manual MIG Welding Advanced SettingsSynergic MIG Welding Advanced Settings Wire Feed Speed Unit only in MenuSetting Pre−Gas only in Menu Full Level Trigger Mode Preparing Unit For Synergic Pulsed MIG Welding Higher inductance setting produces aSynergic Pulsed MIG Welding Advanced Settings Wire Feed Speed Unit only in Menu FullSetting Synergic Double Pulsed MIG Welding Preparing Unit For TIG Welding TIG Welding Advanced SettingsSetting Initial And Final Amperage Setting PostflowLift-Arc Start Stick Welding Advanced SettingsTIG Lift-Arc Welding Preparing Unit For Stick Welding− Maintenance & Troubleshooting Do not remove case when blowing out inside of unitBlowing Out Inside Of Unit Circuit Breakers CB7 And CB10 Troubleshooting Software problemsIs displayed Help Displays HelpHelp Unit. All circuitry referred to is located inside the unit− Electrical Diagram Unit Outer Assembly − Parts ListDia Part Description Quantity Mkgs Unit Main Assembly WCP Page Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record

XMC 4000 specifications

The Miller Electric XMC 4000 is a versatile and robust portable welding machine designed to meet the needs of skilled welders across various industries. With a focus on innovation and performance, the XMC 4000 combines advanced technologies with user-friendly features, making it an ideal choice for both experienced professionals and newcomers to the welding field.

One of the standout features of the XMC 4000 is its exceptional welding output. The machine is capable of delivering a maximum output of 400 amps, allowing it to handle a wide range of applications, from light fabrication to heavy-duty industrial tasks. Its multi-process capabilities enable users to perform MIG, TIG, Stick, and Flux-Cored welding, providing versatility and flexibility for different welding requirements.

The XMC 4000 is equipped with Miller's Auto-Set feature, which simplifies the welding process. This technology automatically adjusts the settings based on the user's selected material thickness and wire diameter, ensuring optimal arcs and reducing the likelihood of operator error. Additionally, the machine includes a built-in dynamic arc control that improves arc stability and provides a consistent weld quality, even in challenging conditions.

Another key characteristic of the XMC 4000 is its user-friendly interface, featuring a large LCD display that provides real-time data on welding parameters. This allows operators to make quick adjustments as needed, enhancing productivity and efficiency on the job site. The intuitive design also makes it easy for users to navigate through various settings without extensive training.

Durability is a priority with the XMC 4000. The unit is built with high-quality materials and designed to withstand harsh working environments. Its rugged construction, combined with a compact and lightweight design, makes it easy to transport, whether to the job site or between service locations.

In terms of power options, the XMC 4000 is adaptable to various input voltages, allowing it to operate seamlessly in both industrial and field-based applications. This level of flexibility means that welders can use it in diverse locations, making it a reliable companion for on-the-go projects.

Overall, the Miller Electric XMC 4000 stands out as a powerful, versatile, and user-friendly welding machine that meets the demands of today’s welding professionals. Its advanced features, durable design, and multiple process capabilities make it an excellent investment for anyone looking to enhance their welding capabilities.