Miller Electric XMC 4000 manual Preparing Unit For MIG Welding, Selecting Manual MIG Welding

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4-11. Preparing Unit For MIG Welding

5

6

2

1

3

To select MIG welding process, proceed as follows:

Follow safety precautions according to Section 1.

Prepare unit according Section 3.

Using a cable with a proper adapter, con- nect gun to the MIG gun connector.

Connect work clamp cable to the WORK connector.

If using a water-cooled gun, connect input coolant hose to blue quick connect fitting and return coolant hose to red quick con- nect fitting.

Check coolant level after attaching torch coolant hoses and running cooler. Be sure coolant appears in upper half of indicator. Add coolant if necessary (see Section 3-8).

If a remote control is desired, connect it to the Remote Control receptacle.

Connect gas hose to gas connector on rear of unit.

Turn unit On.

Allow time for unit to complete its start up cycle.

Set MIG welding process using P3 push button.

Purge air from gun gas hose using P8 push button (see Section 4-8).

4-12. Selecting Manual MIG Welding

E1

D1

D2

E2

P3

P6

P7

Set Manual MIG welding process using P3 push button.

In Manual MIG mode, the operator may need to adjust main welding parameters for specific arc characteristics. Wire feed speed and arc voltage will appear on D1 and D2.

D1 value is default voltage setting of 18.5 V (range is 10.0 V to 50.0 V).

Use E1 to change voltage.

D2 value is default wire feed speed setting of 5.0 m/min (range is 1.0 m/min to 20.0 m/min).

Use E2 to change wire feed speed.

Select trigger mode using P6 push button (see Section 4-6).

Setting Inductance

Press P7 until L17 LED illuminates.

L17 ON selects Inductance. Default setting is 100% (range is 1% to 200%). D1 and D2 return to main display after several seconds.

.Higher inductance setting produces a softer weld puddle and less spatter, but arc starts may be more difficult. Lower induc- tance setting produces a stiffer weld puddle and more spatter, but arc starts may be easier.

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Contents XMC R4000 From Miller to You Indice − Maintenance & TroubleshootingDeclaration of Conformity for European Community CE Products Marks a special safety message Symbol UsageMeans Note not safety related Arc Welding HazardsMagnetic Fields can affect pacemakers ARC Rays can burn eyes and skinFire or Explosion hazard California Proposition 65 WarningsEMF Information Principal Safety StandardsAbout Pacemakers Manufacturer’s Warning Label Definitions − Definitions60 s 100 h. std I1max Manufacturer’s Rating Labels Symbols And DefinitionsI1eff Specifications − InstallationDuty Cycle And Overheating Volt-Ampere Curves CC ModeMovement Do not move or operate unit where it could tip Dimensions And WeightSelecting a Location LocationWeld Output Terminals And Selecting Cable Sizes Ground connectorRemote 7 Receptacle Information ARC Welding can cause Electromagnetic InterferenceCircuit Breakers Operating cooler when coolantFilling Coolant Tank Connecting Input Power Electrical Service Guide50/60 Hz Three Phase = GND/PEFront Panel Controls − OperationWelding Process Selection Switching On the Unit and Recalling Factory ParametersBe aware that the wire type selection is Always check and set a trigger mode Trigger Mode SelectionWelding arc. Front panel Jog is recom- mended Jog And Purge SelectionPurge is used to remove impurities Setup Push Button And Advanced Programming Setting And Using Weld Parameters From MemorySetting Menu Type Preparing Unit For MIG Welding Setting InductanceSelecting Manual MIG Welding Preparing Unit For Synergic MIG Welding Manual MIG Welding Advanced SettingsWire Feed Speed Unit only in Menu Synergic MIG Welding Advanced SettingsSetting Pre−Gas only in Menu Full Level Trigger Mode Preparing Unit For Synergic Pulsed MIG Welding Higher inductance setting produces aWire Feed Speed Unit only in Menu Full Synergic Pulsed MIG Welding Advanced SettingsSetting Synergic Double Pulsed MIG Welding Setting Initial And Final Amperage TIG Welding Advanced SettingsSetting Postflow Preparing Unit For TIG WeldingTIG Lift-Arc Welding Stick Welding Advanced SettingsPreparing Unit For Stick Welding Lift-Arc StartDo not remove case when blowing out inside of unit − Maintenance & TroubleshootingBlowing Out Inside Of Unit Circuit Breakers CB7 And CB10 Software problems TroubleshootingIs displayed Help Displays HelpHelp Unit. All circuitry referred to is located inside the unit− Electrical Diagram Unit Outer Assembly − Parts ListDia Part Description Quantity Mkgs Unit Main Assembly WCP Page Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record

XMC 4000 specifications

The Miller Electric XMC 4000 is a versatile and robust portable welding machine designed to meet the needs of skilled welders across various industries. With a focus on innovation and performance, the XMC 4000 combines advanced technologies with user-friendly features, making it an ideal choice for both experienced professionals and newcomers to the welding field.

One of the standout features of the XMC 4000 is its exceptional welding output. The machine is capable of delivering a maximum output of 400 amps, allowing it to handle a wide range of applications, from light fabrication to heavy-duty industrial tasks. Its multi-process capabilities enable users to perform MIG, TIG, Stick, and Flux-Cored welding, providing versatility and flexibility for different welding requirements.

The XMC 4000 is equipped with Miller's Auto-Set feature, which simplifies the welding process. This technology automatically adjusts the settings based on the user's selected material thickness and wire diameter, ensuring optimal arcs and reducing the likelihood of operator error. Additionally, the machine includes a built-in dynamic arc control that improves arc stability and provides a consistent weld quality, even in challenging conditions.

Another key characteristic of the XMC 4000 is its user-friendly interface, featuring a large LCD display that provides real-time data on welding parameters. This allows operators to make quick adjustments as needed, enhancing productivity and efficiency on the job site. The intuitive design also makes it easy for users to navigate through various settings without extensive training.

Durability is a priority with the XMC 4000. The unit is built with high-quality materials and designed to withstand harsh working environments. Its rugged construction, combined with a compact and lightweight design, makes it easy to transport, whether to the job site or between service locations.

In terms of power options, the XMC 4000 is adaptable to various input voltages, allowing it to operate seamlessly in both industrial and field-based applications. This level of flexibility means that welders can use it in diverse locations, making it a reliable companion for on-the-go projects.

Overall, the Miller Electric XMC 4000 stands out as a powerful, versatile, and user-friendly welding machine that meets the demands of today’s welding professionals. Its advanced features, durable design, and multiple process capabilities make it an excellent investment for anyone looking to enhance their welding capabilities.
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