Miller Electric XMC 4000 manual Be aware that the wire type selection is

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4-4. Wire Type Selection In Synergic MIG Or Synergic Pulsed MIG Welding

L5

L6

L7

L8

P4

1L5 LED

2L6 LED

3L7 LED

4L8 LED

5P4 Push Button

Press P4 until desired material LED illumi- nates. D1 and D2 will show material name only momentarily, and then return to the main display.

.D1 and D2 will show NO PROG or a selection will not be allowed when

there is no program for the process, material, wire diameter, and shielding gas combination.

L5 selection is for carbon steel.

L6 selection is for stainless steel.

L7 selection is for aluminum.

L8 selection is for other wire types not pro- vided by standard selection.

Pressing P2 push button after a selection is made to allow choosing other wire types within the main selection.

SG2/3 allows selecting SG2 or SG3.

CrNi allows selecting 308L, 309L, or 316L.

Al allows selecting AlMg (AlMg5) or AlSi (AlSi5).

Special allows selecting cored wire or spe- cial wire (abbreviations for the different wire types will appear on D1 and D2).

.Be aware that the wire type selection is

retained in the welding process memory until a new selection is made.

4-5. Wire Diameter Selection In Synergic MIG Or Synergic Pulsed MIG Welding

L9

L10

L11

L12

P5

1L9 LED

2L10 LED

3L11 LED

4L12 LED

5P5 Push Button

Press P5 until desired wire diameter LED illuminates. D1 and D2 will show trim in m/

min values.

.D1 and D2 will show NO PROG or a

selection will not be allowed when there is no program for the process, material, wire diameter, and shielding gas combination.

L9 selection is for 0.8 mm diameter wire.

L10 selection is for 1.0 mm diameter wire.

L11 selection is for 1.2 mm diameter wire.

L12 selection is for other wire diameters not provided by standard selection.

Pressing P2 push button after the special selection is made to allow choosing other wire diameters not available by standard selection.

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Contents XMC R4000 From Miller to You Indice − Maintenance & TroubleshootingDeclaration of Conformity for European Community CE Products Marks a special safety message Symbol UsageMeans Note not safety related Arc Welding HazardsMagnetic Fields can affect pacemakers ARC Rays can burn eyes and skinFire or Explosion hazard California Proposition 65 WarningsPrincipal Safety Standards EMF InformationAbout Pacemakers Manufacturer’s Warning Label Definitions − Definitions60 s 100 h. std Manufacturer’s Rating Labels Symbols And Definitions I1maxI1eff − Installation SpecificationsDuty Cycle And Overheating Volt-Ampere Curves CC ModeMovement Do not move or operate unit where it could tip Dimensions And WeightSelecting a Location LocationWeld Output Terminals And Selecting Cable Sizes Ground connectorRemote 7 Receptacle Information ARC Welding can cause Electromagnetic InterferenceOperating cooler when coolant Circuit BreakersFilling Coolant Tank Connecting Input Power Electrical Service Guide50/60 Hz Three Phase = GND/PEFront Panel Controls − OperationWelding Process Selection Switching On the Unit and Recalling Factory ParametersBe aware that the wire type selection is Always check and set a trigger mode Trigger Mode SelectionJog And Purge Selection Welding arc. Front panel Jog is recom- mendedPurge is used to remove impurities Setting And Using Weld Parameters From Memory Setup Push Button And Advanced ProgrammingSetting Menu Type Setting Inductance Preparing Unit For MIG WeldingSelecting Manual MIG Welding Preparing Unit For Synergic MIG Welding Manual MIG Welding Advanced SettingsSynergic MIG Welding Advanced Settings Wire Feed Speed Unit only in MenuSetting Pre−Gas only in Menu Full Level Trigger Mode Preparing Unit For Synergic Pulsed MIG Welding Higher inductance setting produces aSynergic Pulsed MIG Welding Advanced Settings Wire Feed Speed Unit only in Menu FullSetting Synergic Double Pulsed MIG Welding Setting Initial And Final Amperage TIG Welding Advanced SettingsSetting Postflow Preparing Unit For TIG WeldingTIG Lift-Arc Welding Stick Welding Advanced SettingsPreparing Unit For Stick Welding Lift-Arc Start− Maintenance & Troubleshooting Do not remove case when blowing out inside of unitBlowing Out Inside Of Unit Circuit Breakers CB7 And CB10 Troubleshooting Software problemsIs displayed Help Displays HelpHelp Unit. All circuitry referred to is located inside the unit− Electrical Diagram Unit Outer Assembly − Parts ListDia Part Description Quantity Mkgs Unit Main Assembly WCP Page Effective January 1 ITW Welding Products Italy S.r.l. Via Privata Iseo, 6/E Owner’s Record

XMC 4000 specifications

The Miller Electric XMC 4000 is a versatile and robust portable welding machine designed to meet the needs of skilled welders across various industries. With a focus on innovation and performance, the XMC 4000 combines advanced technologies with user-friendly features, making it an ideal choice for both experienced professionals and newcomers to the welding field.

One of the standout features of the XMC 4000 is its exceptional welding output. The machine is capable of delivering a maximum output of 400 amps, allowing it to handle a wide range of applications, from light fabrication to heavy-duty industrial tasks. Its multi-process capabilities enable users to perform MIG, TIG, Stick, and Flux-Cored welding, providing versatility and flexibility for different welding requirements.

The XMC 4000 is equipped with Miller's Auto-Set feature, which simplifies the welding process. This technology automatically adjusts the settings based on the user's selected material thickness and wire diameter, ensuring optimal arcs and reducing the likelihood of operator error. Additionally, the machine includes a built-in dynamic arc control that improves arc stability and provides a consistent weld quality, even in challenging conditions.

Another key characteristic of the XMC 4000 is its user-friendly interface, featuring a large LCD display that provides real-time data on welding parameters. This allows operators to make quick adjustments as needed, enhancing productivity and efficiency on the job site. The intuitive design also makes it easy for users to navigate through various settings without extensive training.

Durability is a priority with the XMC 4000. The unit is built with high-quality materials and designed to withstand harsh working environments. Its rugged construction, combined with a compact and lightweight design, makes it easy to transport, whether to the job site or between service locations.

In terms of power options, the XMC 4000 is adaptable to various input voltages, allowing it to operate seamlessly in both industrial and field-based applications. This level of flexibility means that welders can use it in diverse locations, making it a reliable companion for on-the-go projects.

Overall, the Miller Electric XMC 4000 stands out as a powerful, versatile, and user-friendly welding machine that meets the demands of today’s welding professionals. Its advanced features, durable design, and multiple process capabilities make it an excellent investment for anyone looking to enhance their welding capabilities.
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