Miller Electric 575Volt 140 194 400 213 196 501 286 205 529 359 249, 109 529 432 272, 505 298

Page 33

Program 5 −− .035 Aluminum 4043 −− Argon

IPM

Trim

Peak Amp

Background Amp

Freq.

Pulse Width

Starting Amps

 

 

 

 

 

 

 

140

0

194

29

60

1.10

400

 

 

 

 

 

 

 

213

10

196

53

76

1.15

501

 

 

 

 

 

 

 

286

20

205

80

98

1.20

529

 

 

 

 

 

 

 

359

30

249

103

109

1.35

529

 

 

 

 

 

 

 

432

40

272

134

118

1.50

529

 

 

 

 

 

 

 

505

50

298

150

125

1.70

529

 

 

 

 

 

 

 

578

60

320

170

135

1.90

529

 

 

 

 

 

 

 

651

70

340

191

145

2.10

529

 

 

 

 

 

 

 

724

80

360

214

155

2.25

529

 

 

 

 

 

 

 

797

90

381

225

165

2.40

529

 

 

 

 

 

 

 

870

100

400

240

175

2.55

529

 

 

 

 

 

 

 

Program 6 −− .047 Aluminum 4043 −− Argon

IPM

Trim

Peak Amp

Background Amp

Freq.

Pulse Width

Starting Amps

 

 

 

 

 

 

 

100

0

250

39

50

1.20

529

 

 

 

 

 

 

 

163

10

250

75

65

1.20

529

 

 

 

 

 

 

 

226

20

271

116

75

1.30

529

 

 

 

 

 

 

 

289

30

299

163

105

1.80

529

 

 

 

 

 

 

 

352

40

320

185

126

2.15

529

 

 

 

 

 

 

 

415

50

351

205

135

2.45

529

 

 

 

 

 

 

 

478

60

373

225

148

2.75

529

 

 

 

 

 

 

 

541

70

387

235

171

3.05

529

 

 

 

 

 

 

 

604

80

400

246

195

3.35

529

 

 

 

 

 

 

 

667

90

400

257

212

3.55

529

 

 

 

 

 

 

 

730

100

400

268

227

3.70

529

 

 

 

 

 

 

 

Program 7 −− .035 Aluminum 5356 −− Argon

IPM

Trim

Peak Amp

Background Amp

Freq.

Pulse Width

Starting Amps

 

 

 

 

 

 

 

180

0

221

32

50

1.30

484

 

 

 

 

 

 

 

250

10

230

43

71

1.35

510

 

 

 

 

 

 

 

320

20

240

61

85

1.40

529

 

 

 

 

 

 

 

390

30

250

78

95

1.45

529

 

 

 

 

 

 

 

460

40

260

87

105

1.55

529

 

 

 

 

 

 

 

530

50

276

100

115

1.65

529

 

 

 

 

 

 

 

600

60

291

117

120

1.75

529

 

 

 

 

 

 

 

670

70

310

139

130

1.85

529

 

 

 

 

 

 

 

740

80

334

150

140

2.00

529

 

 

 

 

 

 

 

810

90

354

160

150

2.20

529

 

 

 

 

 

 

 

880

100

374

170

160

2.30

529

 

 

 

 

 

 

 

OM-188 304 Page 29

Image 33
Contents Processes OM-188 304AFDescription File MIG GmawFrom Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousWelding can cause fire or explosion Flying Metal or Dirt can injure eyesFire or Explosion hazard Welding Wire can cause injuryFalling Unit can cause injury Moving Parts can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information About Implanted Medical DevicesUNE Décharge Électrique peut entraîner la mort Symboles utilisésDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LES Bouteilles peuvent exploser si elles sont endommagées LE Bruit peut endommager l’ouïeRisque D’INCENDIE OU D’EXPLO- Sion LA Chute DE L’APPAREIL peut blesserProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-188 304 Specifications − IntroductionDuty Cycle And Overheating Volt-Ampere Curves CC Mode CV ModeDimensions And Weight − InstallationSelecting a Location 610 mmWeld Output Receptacles And Selecting Cable Sizes ARC Welding can cause Electromagnetic Interference350 ft 400 ft Put terminals Remote 14 Receptacle Information Optional 115 Volt AC Duplex Receptacle And Circuit BreakersSocket Information Hz Three Phase Hz Single Electrical Service GuideInput Voltage Min Grounding Conductor Size In AWG=GND/PE Earth Ground Connecting 1-Phase Input PowerConnecting 3-Phase Input Power For Three-Phase Operation= GND/PE Earth Ground Power Switch − OperationFront Panel Controls Meter Functions Mode Meter Reading At Idle Meter Reading While WeldingExample Displays Synergic Controls And Overview Turn Output Adjust control to set arc length toExample ControlsPress Increment or Decrement button until MIG appears Press Increment orStick appears Setup Screens Setting Arc Length Choosing Pulse Programs And Setting ParametersChoosing Pulse Program Choosing Adaptive Or Non AdaptiveOM-188 304 − Programs Wire Type Wire SizeOverview Of Programs Individual Program Information155 529 315 400 323 498 127 342 529 174 370 108 221 388 134 268 390175 529 362 400 183 529 409 400109 529 432 272 140 194 400 213 196 501 286 205 529 359 249505 298 125 529 578 320376 323 140 274 529 199 280 258 294 317 310107 529 435 337 494 349280 370 130 529 325 376 100 310 529 145 330 190 354 235 365150 529 370 381 165 529 415 385− Maintenance & Troubleshooting Do not remove case when blowing out inside of unitBlowing Out Inside Of Unit Voltmeter/Ammeter Help Displays Troubleshooting Error CodesDetected. Have electrician check input power circuit Reset circuit breaker CB1 see SectionStart Your Professional Welding Career Now Circuit Diagram For Welding Power Source 230/460 Volt Models − Electrical DiagramCircuit Diagram For Welding Power Source 460/575 Volt Models − Parts List 59 57OM−188 304 Dia Part Description Quantity Mkgs PC2 +212 Material Thickness Gauge Work like a Pro Service Your distributor also givesSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s

575Volt, 460Volt, 230Volt specifications

Miller Electric is a leading manufacturer of welding and cutting equipment, renowned for its innovation and reliability. Among its extensive product line, Miller offers a variety of welding machines that operate on different voltage systems, specifically 230 Volt, 460 Volt, and 575 Volt models. Each of these voltages is designed to meet the needs of diverse applications and industries, from light fabrication to heavy industrial use.

Miller Electric’s 230 Volt machines are typically utilized in smaller workshops and for light to medium-duty applications. These machines are known for their portability, ease of use, and flexibility. They often feature inverter technology, which allows for compact designs and energy efficiency. This technology also helps in maintaining a stable arc, resulting in high-quality welds. The 230 Volt models are well-suited for MIG and TIG welding processes, offering versatility in material thickness and type.

The 460 Volt models are tailored for industrial settings that require greater power output. These machines deliver increased performance and are ideal for high-demand applications such as structural steel fabrication and heavy manufacturing. The robust design of the 460 Volt machines allows them to handle prolonged use and extreme conditions. Additionally, many of these units are equipped with advanced features such as digital display controls, programmable settings, and a variety of welding modes, enhancing user control and efficiency.

Finally, the 575 Volt models are designed for the most demanding environments, often seen in large-scale industrial operations. These machines provide exceptional power, allowing for welding of thicker materials and more complex joints. They also incorporate advanced cooling systems to handle the heat generated during extended welding sessions. The 575 Volt units may come equipped with enhanced safety features such as automatic shut-off and overload protection, ensuring reliable operation.

Miller Electric's commitment to innovation is reflected in the various technologies used in these voltage models. Features such as Auto-Set, which automatically adjusts parameters for different metals and thicknesses, streamline the welding process for users. Additionally, Miller's advanced inverter technology not only reduces energy consumption but also improves arc stability and consistency, leading to superior weld quality.

In summary, Miller Electric's 230 Volt, 460 Volt, and 575 Volt machines cater to a wide spectrum of welding needs, each with its unique set of features and advantages. The combination of portability, power, and advanced technology makes Miller Electric a trusted choice for welders across multiple industries.