Miller Electric 230Volt, 575Volt, 460Volt manual PC2 +212

Page 44

Item

Dia.

 

Part

Description

Quantity

No.

Mkgs.

 

No.

 

 

 

 

Figure 9-1. Parts Assembly (continued)

 

 

 

 

 

 

 

. . . 38 .

. . . . PC2

. . .

. +212 210

. . Circuit Card Assy, Interconnecting W/Cmpnts (230/460)

. . . 1

. . . 38 .

. . . . PC2

. . .

. +208 783

. . Circuit Card, Interconnect (460/575)

. . . 1

. . . . . . .

. . . PLG13 . .

. . 131 204

. . Connector & Sockets (RC1)

. . . 1

. . . . . . .

. PLG14,21

. . 115 093

. . Connector & Sockets (RC2, RC3)

. . . 2

. . . 39

. . .

. . 175 140

. . Bracket, DI/DT

. . . 1

. . . 40

. . .

. . 175 482

. . Coil, DI/DT

. . . 2

. . . 41

. . .

. . 109 056

. . Core

. . . 2

. . . 42 .

. . . . SR1

. . .

. . 179 629

. . Kit Diode, Power Module

. . . 1

. . . 43 .

. . . PM1,2 . .

. . 233 043

. . Kit, Transistor IGBT Module

. . . 1

. . . 44 .

. . . . . Z1 .

. . .

. . 173 570

. . Stabilizer

. . . 1

. . . 45 .

. . . . . L1 .

. . .

. . 173 563

. . Inductor, Input

. . . 1

. . . 46

. . .

. . 207 725

. . Heat Sink, Power Module

. . . 1

. . . 47 .

. . . . . T1 .

. . .

. . 173 811

. . Transformer, Hf (230/460)

. . . 1

. . . 47 .

. . . . . T1 .

. . .

. . 180 952

. . Transformer, Hf (460/575)

. . . 1

. . . 48

. . .

. . 207 467

. . Heat Sink, Rect

. . . 1

. . . 49

. . .

. . 175 255

. . Insulator, Rectifier

. . . 1

. . . . . . . . . . . . . . . .

. . .

. . 110 386

. . Relay, 24VAC (460/575 Only)

. . . 1

. . . 50

. . .

. . 173 693

. . Foot, Mtg Unit

. . . 4

. . . 51

. . .

. . 176 736

. . Screw, Mtg Foot

. . . 4

. . . 52

. . .

. . 175 132

. . Base

. . . 1

. . . 53 .

. . . . PC3

. . .

. . 213 145

. . Circuit Card, Front Panel & Display

. . . 1

. . . . . . .

. . . PLG11 . .

. . 115 091

. . Connector & Sockets (RC2)

. . . 1

. . . . . .

PLG17, PLG18 131 054

. . Connector & Sockets (RC4) (RC5)

. . . 2

. . . 54 .

. . . . FM

. . . . . 175 084

. . Motor, Fan 24VDC 3000RPM

. . . 1

. . . 55 .

. . . . RC1

. . .

. . 189 886

. . Receptacle, W/Leads & Plug

. . . 1

. . . 56

. . .

. . 178 548

. . Terminal, Connector Friction

. . . 2

. . . 57 .

. . . . C7,8

. . .

. . 222 488

. . Capacitor, Assembly

. . . 2

. . . 58

. . .

. . 187 896

. . Panel, Front

. . . 1

. . . 59

. . .

. . 129 525

. . Receptacle, Twlk Insul Fem

. . . 2

. . . 60

. . .

. . 187 841

. . Nameplate, (Order By Model And Serial Number)

. . . 1

. . . 61

. . .

. . 174 715

. . Knob, Pointer 1.250

. . . 1

. . . . . . . . . . . . . . . .

. . .

. . 167 633

. . Washer, Shldr Nylon

. . . 1

. . . . . . . . . . . . . . . .

. . .

. . 188 308

. . Washer, Flat Nylon

. . . 1

. . . . . . . . . . . . . . . .

. . .

. . 159 264

. . Ring, Rtng Ext .625

. . . 1

. . . 62

. . .

. . 175 855

. . Door, Front

. . . 1

. . . 63

. . .

. . 153 169

. . Actuator, Switch

. . . 3

. . . 64

. . .

. . 176 226

. . Insulator, Switch Power

. . . 1

. . . 65 .

. . . . . S1

. . . . . 231 191

. . Switch, Tgl 3Pst 50A 600VAC Scr Term Wide Tgl

. . . 1

. . . 66

. . .

. . 134 327

. . Label, Warning General Precautionary

. . . 2

. . . 67

. . .

. . 199 840

. . Bus Bar, Diode

. . . 2

. . . 68

. . .

. . 190 125

. . Label, Warning Electric Shock Power Cord

. . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered. ♦Part of 115V Aux Power Option.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM−188 304 Page 40

Page 43 Page 45
Image 44
Page 43 Page 45
Contents OM-188 304AF ProcessesDescription File MIG GmawFrom Miller to You Table of Contents Page Symbol Usage Arc Welding HazardsElectric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal or Dirt can injure eyesWelding Wire can cause injury Fire or Explosion hazardFalling Unit can cause injury Moving Parts can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information About Implanted Medical DevicesSymboles utilisés UNE Décharge Électrique peut entraîner la mortLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut endommager l’ouïe LES Bouteilles peuvent exploser si elles sont endommagéesRisque D’INCENDIE OU D’EXPLO- Sion LA Chute DE L’APPAREIL peut blesserLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-188 304 Duty Cycle And Overheating Specifications− Introduction CC Mode CV Mode Volt-Ampere Curves− Installation Dimensions And WeightSelecting a Location 610 mm350 ft 400 ft Put terminals Weld Output Receptacles And Selecting Cable SizesARC Welding can cause Electromagnetic Interference Socket Information Remote 14 Receptacle InformationOptional 115 Volt AC Duplex Receptacle And Circuit Breakers Electrical Service Guide Hz Three Phase Hz SingleInput Voltage Min Grounding Conductor Size In AWGConnecting 1-Phase Input Power =GND/PE Earth Ground= GND/PE Earth Ground Connecting 3-Phase Input PowerFor Three-Phase Operation Front Panel Controls Power Switch− Operation Mode Meter Reading At Idle Meter Reading While Welding Meter FunctionsExample Displays Turn Output Adjust control to set arc length to Synergic Controls And OverviewExample ControlsStick appears Press Increment or Decrement button until MIG appearsPress Increment or Setup Screens Choosing Pulse Programs And Setting Parameters Setting Arc LengthChoosing Pulse Program Choosing Adaptive Or Non AdaptiveOM-188 304 Wire Type Wire Size − ProgramsOverview Of Programs Individual Program Information323 498 127 342 529 174 370 108 221 388 134 268 390 155 529 315 400175 529 362 400 183 529 409 400140 194 400 213 196 501 286 205 529 359 249 109 529 432 272505 298 125 529 578 320140 274 529 199 280 258 294 317 310 376 323107 529 435 337 494 349100 310 529 145 330 190 354 235 365 280 370 130 529 325 376150 529 370 381 165 529 415 385Blowing Out Inside Of Unit − Maintenance & TroubleshootingDo not remove case when blowing out inside of unit Voltmeter/Ammeter Help Displays Error Codes TroubleshootingDetected. Have electrician check input power circuit Reset circuit breaker CB1 see SectionStart Your Professional Welding Career Now − Electrical Diagram Circuit Diagram For Welding Power Source 230/460 Volt ModelsCircuit Diagram For Welding Power Source 460/575 Volt Models OM−188 304 − Parts List59 57 Dia Part Description Quantity Mkgs PC2 +212 Material Thickness Gauge Work like a Pro Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s

575Volt, 460Volt, 230Volt specifications

Miller Electric is a leading manufacturer of welding and cutting equipment, renowned for its innovation and reliability. Among its extensive product line, Miller offers a variety of welding machines that operate on different voltage systems, specifically 230 Volt, 460 Volt, and 575 Volt models. Each of these voltages is designed to meet the needs of diverse applications and industries, from light fabrication to heavy industrial use.

Miller Electric’s 230 Volt machines are typically utilized in smaller workshops and for light to medium-duty applications. These machines are known for their portability, ease of use, and flexibility. They often feature inverter technology, which allows for compact designs and energy efficiency. This technology also helps in maintaining a stable arc, resulting in high-quality welds. The 230 Volt models are well-suited for MIG and TIG welding processes, offering versatility in material thickness and type.

The 460 Volt models are tailored for industrial settings that require greater power output. These machines deliver increased performance and are ideal for high-demand applications such as structural steel fabrication and heavy manufacturing. The robust design of the 460 Volt machines allows them to handle prolonged use and extreme conditions. Additionally, many of these units are equipped with advanced features such as digital display controls, programmable settings, and a variety of welding modes, enhancing user control and efficiency.

Finally, the 575 Volt models are designed for the most demanding environments, often seen in large-scale industrial operations. These machines provide exceptional power, allowing for welding of thicker materials and more complex joints. They also incorporate advanced cooling systems to handle the heat generated during extended welding sessions. The 575 Volt units may come equipped with enhanced safety features such as automatic shut-off and overload protection, ensuring reliable operation.

Miller Electric's commitment to innovation is reflected in the various technologies used in these voltage models. Features such as Auto-Set, which automatically adjusts parameters for different metals and thicknesses, streamline the welding process for users. Additionally, Miller's advanced inverter technology not only reduces energy consumption but also improves arc stability and consistency, leading to superior weld quality.

In summary, Miller Electric's 230 Volt, 460 Volt, and 575 Volt machines cater to a wide spectrum of welding needs, each with its unique set of features and advantages. The combination of portability, power, and advanced technology makes Miller Electric a trusted choice for welders across multiple industries.
Top Page Image Contents