Miller Electric 575Volt Press Increment or Decrement button until MIG appears, Stick appears

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5-5. Initial Display, Manual Pulse MIG Mode, MIG Mode, And Stick Mode

 

I N V I S

I O N 3 5 4 M P

 

 

C O P Y R

I G H T

(C) 2 0 0 1

 

 

M I

L

L E R E l

e c t r i c

 

 

M f

g

C o . X X X X X X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

1 Software Program Number

When power is applied, initial dis- play with software number appears momentarily, and then last program to be viewed before control was shut down appears.

2 Manual Pulse MIG Mode

The synergic control functions as a discrete pulsed MIG CC control in this mode.

Select top line of display, and press Increment or Decrement button un- til Manual Pulse MIG is displayed.

Select Amps Peak line, and use In- crement or Decrement button to set peak amperage from 100−400 amps, but always at least 1 amp more than background amperage.

2

With > on top line, press Increment or Decrement button until Manual Pulse MIG ap- pears.

Display scrolls to show line 5.

 

> P r

g 1 3 M a n u a l P u l s e

 

3 4 6 A m p s P e a k

 

7 8 A m p s

B a c k g r o u n d

 

1 . 7 3

m s

P u l s e W i d t h

 

 

 

 

 

 

 

 

 

3 4 6

 

A m p s P e a k

 

7 8

 

A m p s

B a c k g r o u n d

 

1 .

7

3

m s

P u l s e W i d t h

 

> 4 0

0

 

A m p s

S t a r t

 

 

 

 

 

 

Select Amps Background line, and use Increment or Decrement button to set background amperage (min: 10 amps; max: 300 amps, but al- ways at least 1 amp less than peak setting).

Select ms Pulse Width line, and use Increment or Decrement button to set pulse width (1 - 5 ms, but max setting may be less depending on Frequency setting).

Select Amps Start line, and use In- crement or Decrement button to set starting amperage (150 - 530 am- peres). This amperage value is used at the start of the weld or when an arc is restarted.

Use Output Adjust control to set pulse frequency. The range is 30 - 300 pulses per second, but max setting may be less depending on Pulse Width setting.

3 MIG Mode

The synergic control provides volt- age control.

3

> P r

g 1 4

M I G

 

With > on top line,

2

5 %

I n d u c t a n c e

 

 

 

 

 

press Increment or

 

 

 

 

Decrement button until

 

 

 

 

MIG appears.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

> P r g 1 5 S T I C K

With > on top line,

C o n t a c t o r R E M O T E

 

press Increment or

2 5 % D i g

Decrement button until

STICK appears.

 

 

 

Select top line of display, and press Increment or Decrement button un- til MIG is displayed. Select Induc- tance line, and use Increment or Decrement button to set inductance (0−100% in increments of one). Use Output Adjust control to set voltage value (10−35 volts).

4 Stick Mode

In the Stick mode, the user can se- lect contactor control (remote or On) and the Dig value.

Select contactor control line and press Increment or Decrement but- ton to select Remote contactor con- trol or On. The contactor is On at all times when On is selected.

Select Dig line, and and use Incre- ment or Decrement button to set Dig value (min: 0%; max: 100%). Dig helps arc starting and reduces sticking while welding. The higher the dig value defined, the more the short-circuit amperage increases at low arc voltage.

OM-188 304 Page 23

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Contents File MIG Gmaw OM-188 304AFProcesses DescriptionFrom Miller to You Table of Contents Page HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésDES Pièces Chaudes peuvent provoquer des brûlures graves LES Fumées ET LES GAZ peuvent être dangereuxLE Soudage peut provoquer un in cendie ou une explosion LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLO- SionProposition californienne 65 Avertissements LES Fils DE Soudage peuvent provoquer des blessuresLE Soudage À L’ARC risque de provoquer des interférences Principales normes de sécurité Information EMFEn ce qui concerne les implants médicaux OM-188 304 Specifications − IntroductionDuty Cycle And Overheating Volt-Ampere Curves CC Mode CV Mode610 mm − InstallationDimensions And Weight Selecting a LocationWeld Output Receptacles And Selecting Cable Sizes ARC Welding can cause Electromagnetic Interference350 ft 400 ft Put terminals Remote 14 Receptacle Information Optional 115 Volt AC Duplex Receptacle And Circuit BreakersSocket Information Min Grounding Conductor Size In AWG Electrical Service GuideHz Three Phase Hz Single Input Voltage=GND/PE Earth Ground Connecting 1-Phase Input PowerConnecting 3-Phase Input Power For Three-Phase Operation= GND/PE Earth Ground Power Switch − OperationFront Panel Controls Meter Functions Mode Meter Reading At Idle Meter Reading While WeldingExample Displays Controls Turn Output Adjust control to set arc length toSynergic Controls And Overview ExamplePress Increment or Decrement button until MIG appears Press Increment orStick appears Setup Screens Choosing Adaptive Or Non Adaptive Choosing Pulse Programs And Setting ParametersSetting Arc Length Choosing Pulse ProgramOM-188 304 Individual Program Information Wire Type Wire Size− Programs Overview Of Programs183 529 409 400 323 498 127 342 529 174 370 108 221 388 134 268 390155 529 315 400 175 529 362 400125 529 578 320 140 194 400 213 196 501 286 205 529 359 249109 529 432 272 505 298494 349 140 274 529 199 280 258 294 317 310376 323 107 529 435 337165 529 415 385 100 310 529 145 330 190 354 235 365280 370 130 529 325 376 150 529 370 381− Maintenance & Troubleshooting Do not remove case when blowing out inside of unitBlowing Out Inside Of Unit Voltmeter/Ammeter Help Displays Reset circuit breaker CB1 see Section Error CodesTroubleshooting Detected. Have electrician check input power circuitStart Your Professional Welding Career Now Circuit Diagram For Welding Power Source 230/460 Volt Models − Electrical DiagramCircuit Diagram For Welding Power Source 460/575 Volt Models − Parts List 59 57OM−188 304 Dia Part Description Quantity Mkgs PC2 +212 Material Thickness Gauge Work like a Pro Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact

575Volt, 460Volt, 230Volt specifications

Miller Electric is a leading manufacturer of welding and cutting equipment, renowned for its innovation and reliability. Among its extensive product line, Miller offers a variety of welding machines that operate on different voltage systems, specifically 230 Volt, 460 Volt, and 575 Volt models. Each of these voltages is designed to meet the needs of diverse applications and industries, from light fabrication to heavy industrial use.

Miller Electric’s 230 Volt machines are typically utilized in smaller workshops and for light to medium-duty applications. These machines are known for their portability, ease of use, and flexibility. They often feature inverter technology, which allows for compact designs and energy efficiency. This technology also helps in maintaining a stable arc, resulting in high-quality welds. The 230 Volt models are well-suited for MIG and TIG welding processes, offering versatility in material thickness and type.

The 460 Volt models are tailored for industrial settings that require greater power output. These machines deliver increased performance and are ideal for high-demand applications such as structural steel fabrication and heavy manufacturing. The robust design of the 460 Volt machines allows them to handle prolonged use and extreme conditions. Additionally, many of these units are equipped with advanced features such as digital display controls, programmable settings, and a variety of welding modes, enhancing user control and efficiency.

Finally, the 575 Volt models are designed for the most demanding environments, often seen in large-scale industrial operations. These machines provide exceptional power, allowing for welding of thicker materials and more complex joints. They also incorporate advanced cooling systems to handle the heat generated during extended welding sessions. The 575 Volt units may come equipped with enhanced safety features such as automatic shut-off and overload protection, ensuring reliable operation.

Miller Electric's commitment to innovation is reflected in the various technologies used in these voltage models. Features such as Auto-Set, which automatically adjusts parameters for different metals and thicknesses, streamline the welding process for users. Additionally, Miller's advanced inverter technology not only reduces energy consumption but also improves arc stability and consistency, leading to superior weld quality.

In summary, Miller Electric's 230 Volt, 460 Volt, and 575 Volt machines cater to a wide spectrum of welding needs, each with its unique set of features and advantages. The combination of portability, power, and advanced technology makes Miller Electric a trusted choice for welders across multiple industries.
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