Miller Electric 230Volt, 575Volt, 460Volt manual Your distributor also gives, Service, Support

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miller_warr 2007−01

Warranty Questions?

Effective January 1, 2007 (Equipment with a serial number preface of “LH” or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

Call

1-800-4-A-MILLER for your local Miller distributor.

Your distributor also gives

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Service

You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.

Support

Need fast answers to the tough welding questions? Contact your distributor.

The expertise of the distributor and Miller is there to help you, every step of the way.

LIMITED WARRANTY − Subject to the terms and conditions below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Miller will provide instructions on the warranty claim procedures to be followed.

Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the delivery date of the equipment to the original end-user purchaser, and not to exceed one year after the equipment is shipped to a North American distributor or eighteen months after the equipment is shipped to an International distributor.

1.5 Years Parts — 3 Years Labor

*Original main power rectifiers

2.3 Years — Parts and Labor

*Transformer/Rectifier Power Sources

*Plasma Arc Cutting Power Sources

*Process Controllers

*Semi-Automatic and Automatic Wire Feeders

*Inverter Power Sources (Unless Otherwise Stated)

*Water Coolant Systems (Integrated)

*Intellitig

*Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the engine manufacturer.)

3.1 Year — Parts and Labor Unless Specified

*Motor Driven Guns (w/exception of Spoolmate Spoolguns)

*Positioners and Controllers

*Automatic Motion Devices

*RFCS Foot Controls

*Induction Heating Power Sources, Coolers, and Electronic

Controls/Recorders

*Water Coolant Systems (Non-Integrated)

*Flowgauge and Flowmeter Regulators (No Labor)

*HF Units

*Grids

*Spot Welders

*Load Banks

*Arc Stud Power Sources & Arc Stud Guns

*Racks

*Running Gear/Trailers

*Plasma Cutting Torches (except APT & SAF Models)

*Field Options

(NOTE: Field options are covered under True Bluefor the remaining warranty period of the product they are installed in, or for a minimum of one year — whichever is greater.)

*Bernard-Branded Mig Guns (No Labor)

*Weldcraft-Branded TIG Torches (No Labor)

*Subarc Wire Drive Assemblies

4.6 Months — Batteries

5.90 Days — Parts

*MIG Guns/TIG Torches and Subarc (SAW) Guns

*Induction Heating Coils and Blankets, Cables, and Non-Electronic Controls

*APT & SAF Model Plasma Cutting Torches

*Remote Controls

*Accessory (Kits)

*Replacement Parts (No labor)

*Spoolmate Spoolguns

*Canvas Covers

Miller’s True BlueLimited Warranty shall not apply to:

1.Consumable components; such as contact tips, cutting nozzles, contactors, brushes, slip rings, relays or parts that fail due to normal wear. (Exception: brushes, slip rings, and relays are covered on Bobcat, Trailblazer, and Legend models.)

2.Items furnished by Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any.

3.Equipment that has been modified by any party other than Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense. Miller’s option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility as determined by Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,

INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY MILLER.

Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary from province to province.

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Contents File MIG Gmaw OM-188 304AFProcesses DescriptionFrom Miller to You Table of Contents Page HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killFlying Metal or Dirt can injure eyes Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionMoving Parts can cause injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryAbout Implanted Medical Devices Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationUNE Décharge Électrique peut entraîner la mort Symboles utilisésLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LA Chute DE L’APPAREIL peut blesser LE Bruit peut endommager l’ouïeLES Bouteilles peuvent exploser si elles sont endommagées Risque D’INCENDIE OU D’EXPLO- SionLE Soudage À L’ARC risque de provoquer des interférences Proposition californienne 65 AvertissementsLES Fils DE Soudage peuvent provoquer des blessures En ce qui concerne les implants médicaux Principales normes de sécuritéInformation EMF OM-188 304 Duty Cycle And Overheating Specifications− Introduction Volt-Ampere Curves CC Mode CV Mode610 mm − InstallationDimensions And Weight Selecting a Location350 ft 400 ft Put terminals Weld Output Receptacles And Selecting Cable SizesARC Welding can cause Electromagnetic Interference Socket Information Remote 14 Receptacle InformationOptional 115 Volt AC Duplex Receptacle And Circuit Breakers Min Grounding Conductor Size In AWG Electrical Service GuideHz Three Phase Hz Single Input Voltage=GND/PE Earth Ground Connecting 1-Phase Input Power= GND/PE Earth Ground Connecting 3-Phase Input PowerFor Three-Phase Operation Front Panel Controls Power Switch− Operation Meter Functions Mode Meter Reading At Idle Meter Reading While WeldingExample Displays Controls Turn Output Adjust control to set arc length toSynergic Controls And Overview ExampleStick appears Press Increment or Decrement button until MIG appearsPress Increment or Setup Screens Choosing Adaptive Or Non Adaptive Choosing Pulse Programs And Setting ParametersSetting Arc Length Choosing Pulse ProgramOM-188 304 Individual Program Information Wire Type Wire Size− Programs Overview Of Programs183 529 409 400 323 498 127 342 529 174 370 108 221 388 134 268 390155 529 315 400 175 529 362 400125 529 578 320 140 194 400 213 196 501 286 205 529 359 249109 529 432 272 505 298494 349 140 274 529 199 280 258 294 317 310376 323 107 529 435 337165 529 415 385 100 310 529 145 330 190 354 235 365280 370 130 529 325 376 150 529 370 381Blowing Out Inside Of Unit − Maintenance & TroubleshootingDo not remove case when blowing out inside of unit Voltmeter/Ammeter Help Displays Reset circuit breaker CB1 see Section Error CodesTroubleshooting Detected. Have electrician check input power circuitStart Your Professional Welding Career Now Circuit Diagram For Welding Power Source 230/460 Volt Models − Electrical DiagramCircuit Diagram For Welding Power Source 460/575 Volt Models OM−188 304 − Parts List59 57 Dia Part Description Quantity Mkgs PC2 +212 Material Thickness Gauge Work like a Pro Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact

575Volt, 460Volt, 230Volt specifications

Miller Electric is a leading manufacturer of welding and cutting equipment, renowned for its innovation and reliability. Among its extensive product line, Miller offers a variety of welding machines that operate on different voltage systems, specifically 230 Volt, 460 Volt, and 575 Volt models. Each of these voltages is designed to meet the needs of diverse applications and industries, from light fabrication to heavy industrial use.

Miller Electric’s 230 Volt machines are typically utilized in smaller workshops and for light to medium-duty applications. These machines are known for their portability, ease of use, and flexibility. They often feature inverter technology, which allows for compact designs and energy efficiency. This technology also helps in maintaining a stable arc, resulting in high-quality welds. The 230 Volt models are well-suited for MIG and TIG welding processes, offering versatility in material thickness and type.

The 460 Volt models are tailored for industrial settings that require greater power output. These machines deliver increased performance and are ideal for high-demand applications such as structural steel fabrication and heavy manufacturing. The robust design of the 460 Volt machines allows them to handle prolonged use and extreme conditions. Additionally, many of these units are equipped with advanced features such as digital display controls, programmable settings, and a variety of welding modes, enhancing user control and efficiency.

Finally, the 575 Volt models are designed for the most demanding environments, often seen in large-scale industrial operations. These machines provide exceptional power, allowing for welding of thicker materials and more complex joints. They also incorporate advanced cooling systems to handle the heat generated during extended welding sessions. The 575 Volt units may come equipped with enhanced safety features such as automatic shut-off and overload protection, ensuring reliable operation.

Miller Electric's commitment to innovation is reflected in the various technologies used in these voltage models. Features such as Auto-Set, which automatically adjusts parameters for different metals and thicknesses, streamline the welding process for users. Additionally, Miller's advanced inverter technology not only reduces energy consumption but also improves arc stability and consistency, leading to superior weld quality.

In summary, Miller Electric's 230 Volt, 460 Volt, and 575 Volt machines cater to a wide spectrum of welding needs, each with its unique set of features and advantages. The combination of portability, power, and advanced technology makes Miller Electric a trusted choice for welders across multiple industries.