Miller Electric D-75D, D-75S manual Installing PD Continuous Wire Guides

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5-8. Installing PD Continuous Wire Guides

3

4

2

1

.PD Continuous Wire Guides:

Should be used with

.068/.072 in (1.8 mm) and smaller diameter wire for opti- mal performance.

Should be used with PD drive rolls and cannot be used with non-PD (old-style) drive rolls.

.70 series wire guides are not

compatible with 75 series wire feeders.

1Pressure Door Assembly

2PD Inlet Guide

3PD Wire Guide (Hard Wire)

4PD Wire Guide (Two Pieces interlocked for Aluminum Wire)

Installing PD continuous wire guides with PD drive rolls.

.Drive rolls are identified by the initials PD and a part number on the drive roll.

Open pressure door assembly. Lift up drive roll swing arms. Remove PD inlet guide.

Insert wire guide gun end (indi- cated with arrow) into block near brass power pin gun connector.

Install PD inlet guide.

.Do not tighten set screw to se- cure inlet guide.

.Set screw may be used to se-

cure PD inlet guide replace- ments such as wire straighten- ers or conduit adapters.

Ref. 804 188-B

OM-228 322 Page 15

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Contents File MIG Gmaw OM-228 322AProcesses DescriptionFrom Miller to You Table of Contents Directives Decwire6/05Standards Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéDrive rolls can injure fingers Disconnect input plug or power before working on machineKeep your head out of the fumes Weee Label Symbols And DefinitionsRating Label For CE Products Rating SpecificationsWelding Overall Maximum Wire Feed Site SelectionEquipment Connection Diagrams Tools Needed 9/16, 5/8 Connection Point a Point B Rear Panel Connections And Rotating Drive AssemblyLeft Side Shown Gun Recommendation Table Wire Type, Size, And Feed Speed Capability TableInstalling Drive Rolls Pin Plug InformationInstalling PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesTools Needed 16, 1/8, 5/32 Installing Non-PD Old Style Wire GuidesInstalling wire guides with non- PD old-style drive rolls Rotate guide holder 180 degrees and reinstallInstalling gun without Accu- Mate connection Installing Welding GunInstalling gun with Accu-Mate connection Secure gun by tightening power clamp knobWire Slips No Wire SlipEnd Of Liner Left Side Motor Control Board PC101 Right Side Motor Motor Board DIP Switch SettingsRun-In Disabled S1-1 Manually Adjusted Run-In S1-1 And S1-2PC60 Display Board DIP Switch SettingsJog/Purge Power SwitchLeft/Right Select Switch Power SwitchTrigger Hold Switches Trigger Hold SwitchVoltage Control And Digital Meters = Check ~ = Clean = Replace Reference Every Routine MaintenanceBrush Inspection And Replacement Disconnect power before maintainingDiagnostics Disconnect power before troubleshooting TroubleshootingTrouble Remedy − Electrical Diagram 204 716-B 22 -2 Main AssemblyPart Description Quantity Control Box 130 Harness Connectors/ReceptaclesDrive Assembly, Wire -1Item Drive Assembly, Wire Left Side Drive Assembly ShownDrive Assembly With Motor Left Side Drive Assembly Shown PD-V Your distributor also gives ServiceSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact