Miller Electric D-75S, D-75D manual Pd-V

Page 38

OM-228 322 Page 34

Table 9-1. PD (Precision Drive) and Non-PD (Old-Style) Drive Rolls and Guides

 

 

 

PD-V for Hard Wire

 

PD-U for Aluminum

PD and

Guides for Old Style Drive

 

Standard Drive Rolls

 

Wire Size

(1 kit or 4 rolls & 1 guide required)

(1 kit or 4 rolls & 1 guide required)

Old Style

Rolls (1 each required)

 

( 4 required)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PD-V

PD

 

 

PD-U

PD

 

Intermediate

 

 

 

 

 

 

Metric

 

 

Drive

Continous

 

 

Drive

Continous

Inlet

Exit

V Groove

U Groove

VK Groove

UC Groove

Fraction

PD-V Kit

 

Roll

Guide

PD-U Kit

 

Roll

Guide

Guide

Guide

Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.023−.025 in.

0.6 mm

224871

 

222494

223096

 

 

 

 

219108

223515

223517

087130

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

030 in.

0.8 mm

224872

 

222495

223096

 

 

 

 

219108

223515

223517

053695

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.035 in.

0.9 mm

224873

 

222496

223096

300039

 

227768

223099

219108

223515

223517

053700

072000

132958

 

 

 

(Red)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.040 in.

1.0 mm

224874

 

222497

223097

 

 

 

 

219108

223515

223517

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.045−.047 in.

1.1−1.2 mm

224875

 

222498

223097

300040

 

227770

223100

219108

223515

223517

053697

053701

132957

083489

 

 

(White)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.052 in.

1.3−1.4 mm

224876

 

222499

223097

 

 

 

 

219108

223515

223517

053698

053702

132956

083490

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/16 in.

1.6 mm

224877

 

222500

223098

300041

 

227772

223101

219108

223515

223517

053699

053706

132955

053708

(.062)

 

 

 

 

 

 

 

 

 

 

(Blue)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.068−.072 in.

1.8 mm

224878

 

222501

223098

 

 

 

 

219108

223515

223517

 

 

132959

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/64 in.

2.0 mm

 

 

 

 

 

 

 

 

219109

223516

223518

 

053704

132960

053710

(.079)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/32 in.

2.4 mm

 

 

 

 

 

 

 

 

219109

223516

223518

 

053703

132961

053709

(.094)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7/64 in.

2.8 mm

 

 

 

 

 

 

 

 

219109

223516

223518

 

053705

132962

053711

(.110)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/8 in.

3.2 mm

 

 

 

 

 

 

 

 

219109

223516

223518

 

053707

132963

053712

(.125)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 38
Contents Description OM-228 322AProcesses File MIG GmawFrom Miller to You Table of Contents Standards Decwire6/05Directives Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesKeep your head out of the fumes Disconnect input plug or power before working on machineDrive rolls can injure fingers Rating Label For CE Products Symbols And DefinitionsWeee Label Site Selection SpecificationsWelding Overall Maximum Wire Feed RatingEquipment Connection Diagrams Left Side Shown Rear Panel Connections And Rotating Drive AssemblyTools Needed 9/16, 5/8 Connection Point a Point B Pin Plug Information Wire Type, Size, And Feed Speed Capability TableInstalling Drive Rolls Gun Recommendation TableInstalling PD Continuous Wire Guides Installing PD continuous wire guides with PD drive rollsRotate guide holder 180 degrees and reinstall Installing Non-PD Old Style Wire GuidesInstalling wire guides with non- PD old-style drive rolls Tools Needed 16, 1/8, 5/32Secure gun by tightening power clamp knob Installing Welding GunInstalling gun with Accu-Mate connection Installing gun without Accu- Mate connectionEnd Of Liner No Wire SlipWire Slips Manually Adjusted Run-In S1-1 And S1-2 Motor Board DIP Switch SettingsRun-In Disabled S1-1 Left Side Motor Control Board PC101 Right Side MotorDisplay Board DIP Switch Settings PC60Power Switch Power SwitchLeft/Right Select Switch Jog/PurgeVoltage Control And Digital Meters Trigger Hold SwitchTrigger Hold Switches Disconnect power before maintaining Routine MaintenanceBrush Inspection And Replacement = Check ~ = Clean = Replace Reference EveryDiagnostics Trouble Remedy TroubleshootingDisconnect power before troubleshooting − Electrical Diagram 204 716-B Main Assembly 22 -2Part Description Quantity Control Box Harness Connectors/Receptacles 130Drive Assembly, Wire Left Side Drive Assembly Shown Drive Assembly, Wire -1ItemDrive Assembly With Motor Left Side Drive Assembly Shown PD-V Support ServiceYour distributor also gives For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s