Miller Electric D-75D, D-75S manual Part Description Quantity

Page 33

Item

Part

Description

Quantity

 

No.

No.

 

 

 

Figure 9-1. Main Assembly

 

 

 

 

 

 

. . .

1

159 647

. . Insulator, Motor Clamp

. . . 2

. . .

2

159 646

. . Clamp, Motor Base

. . . 2

. . .

3

159 360

. . Insulator, Screw Machine

. . . 8

. . .

4

223 468

. . Drive Assy, Wire S/L 4 Roll

. . . 1

. . .

4

224 304

. . Drive Assy, Wire S/L 4 Roll W/Tach

. . . 1

. . .

4

223 469

. . Drive Assy, Wire S/L 4 Roll Lo−Speed

. . . 1

. . .

4

223 218

. . Drive Assy, Wire S/L 4 Roll Lo−Speed W/Tach

. . . 1

. . .

5

143 160

. . Hub+Spindle Assy, (Consisting Of)

. . . 2

. . .

6

058 427

. . . . Ring, Retaining Spool

. . . 1

. . .

7

180 576

. . . . Shaft, Support Spool

. . . 1

. . .

8

010 233

. . . . Spring, Cprsn .970 Od X .120 Wire X 1.250Pld

. . . 1

. . .

9

057 971

. . . . Washer, Flat Stl Keyed 1.500 Dia X .125Thk

. . . 2

. . . 10

010 191

. . . . Washer, Fbr .656 Id X 1.500 Od X .125Thk

. . . 2

. . . 11

058 628

. . . . Washer, Brake Stl

. . . 2

. . . 12

058 428

. . . . Hub, Spool

. . . 1

. . . 13

071 730

. . . . Tubing, STL .875 Od X 12Ga Wall X 2.500

. . . 2

. . . 14

135 205

. . . . Nut, Stl Slflkg Hex Reg .625-11 W/Nylon Insert

. . . 1

. . . 15

141 411

. . Support, Spool

. . . 1

. . . 16

208 339

. . Extension, Dual Clamp L.H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

. . . 16

208 338

. . Extension, Dual Clamp R.H

. . . 1

. . . 17

156 243

. . Clamp, Motor Top

. . . 2

. . . 18

145 639

. . Spacer, Motor Clamp (Used With Low Speed Motor)

. . . 2

. . . 19

219 095

. . Spacer, Motor Clamp (Used With Standard Speed Motor)

. . . 2

. . . 20

139 226

. . Base

. . . 1

. . . 21

134 306

. . Foot, Rubber 1.250 Dia X 1.375 High No 10 Screw

. . . 4

. . . 22

. . . . . . . . .

. . Control Box (Refer to Figure 9-2)

. . . 1

. . . 23

228 275

. . Drive Assy, Wire R 4 Roll

. . . 1

. . . 23

228 279

. . Drive Assy, Wire R 4 Roll W/Tach

. . . 1

. . . 23

228 280

. . Drive Assy, Wire R 4 Roll Lo−Speed

. . . 1

. . . 23

228 281

. . Drive Assy, Wire R 4 Roll Lo−Speed W/Tach

. . . 1

. . .

. . . . . . . . . . . . . . . . . .

164 059

. . Hose Assy, Gas

. . . 1

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-228 322 Page 29

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Contents Processes OM-228 322ADescription File MIG GmawFrom Miller to You Table of Contents Decwire6/05 DirectivesStandards Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéDisconnect input plug or power before working on machine Drive rolls can injure fingersKeep your head out of the fumes Symbols And Definitions Weee LabelRating Label For CE Products Welding Overall Maximum Wire Feed SpecificationsSite Selection RatingEquipment Connection Diagrams Rear Panel Connections And Rotating Drive Assembly Tools Needed 9/16, 5/8 Connection Point a Point BLeft Side Shown Installing Drive Rolls Wire Type, Size, And Feed Speed Capability TablePin Plug Information Gun Recommendation TableInstalling PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesInstalling wire guides with non- PD old-style drive rolls Installing Non-PD Old Style Wire GuidesRotate guide holder 180 degrees and reinstall Tools Needed 16, 1/8, 5/32Installing gun with Accu-Mate connection Installing Welding GunSecure gun by tightening power clamp knob Installing gun without Accu- Mate connectionNo Wire Slip Wire SlipsEnd Of Liner Run-In Disabled S1-1 Motor Board DIP Switch SettingsManually Adjusted Run-In S1-1 And S1-2 Left Side Motor Control Board PC101 Right Side MotorPC60 Display Board DIP Switch SettingsLeft/Right Select Switch Power SwitchPower Switch Jog/PurgeTrigger Hold Switch Trigger Hold SwitchesVoltage Control And Digital Meters Brush Inspection And Replacement Routine MaintenanceDisconnect power before maintaining = Check ~ = Clean = Replace Reference EveryDiagnostics Troubleshooting Disconnect power before troubleshootingTrouble Remedy − Electrical Diagram 204 716-B 22 -2 Main AssemblyPart Description Quantity Control Box 130 Harness Connectors/ReceptaclesDrive Assembly, Wire -1Item Drive Assembly, Wire Left Side Drive Assembly ShownDrive Assembly With Motor Left Side Drive Assembly Shown PD-V Service Your distributor also givesSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s