Miller Electric D-75S, D-75D manual Drive Assembly, Wire Left Side Drive Assembly Shown

Page 36

 

 

3

4

5

 

 

 

 

 

8

22

21

2

 

7

6

9

 

 

 

 

 

 

 

 

 

See Table 9-1 For

20

Drive Roll & Wire Guide Kits

1

 

 

10

 

 

20

 

 

 

 

 

 

2

23

13

 

21

 

 

19

11

 

 

18

12

 

 

 

 

 

 

17

 

 

 

. Hardware is common and

 

 

 

 

 

not available unless listed.

 

 

 

 

16

14

 

 

 

 

 

 

15

 

 

804 186-B

 

 

 

 

 

 

 

 

 

 

Figure 9-3. Drive Assembly, Wire (Left Side Drive Assembly Shown)

 

 

 

Item

Diagram

Part

 

 

Quantity

 

 

 

Model

 

No.

marking

No.

Description

 

Left

Right

 

 

 

 

Figure 9-3. Drive Assembly, Wire (Figure 9-1Item 4)

 

 

 

 

 

 

 

 

 

 

. . .

1 . . . .

. . . . . . . .

. . . 230 247

. . Kit, Swing Arm Assembly Lh

. . . 1 . .

0. .

. . .

1 . . . .

. . . . . . . .

. . . 230 248

. . Kit, Swing Arm Assembly Rh

. . . 0 . .

1. .

. . .

2 . . . .

. . . . . . . .

. . . 219 126

. . Screw, Shld Stl Sch .375−16 X .500 X 1.000 Shld

. . . 2 . .

2. .

. . .

3 . . . .

. . . . . . . .

. . . 230 244

. . Kit, Insulator

. . . 1 . .

1. .

. . .

4 . . . .

. . . . . . . .

. . . 108 943

. . Screw, 250−20x1.50 Hexwhd.61D Gr5 Pld

. . . 1 . .

1. .

. . .

5 . . . .

. . . . . . . .

. . . 219 133

. . Screw, 375−16x1.50 Hexwhd.81D Pld

. . . 1 . .

1. .

. . .

6 . . . .

. . . . . . . .

. . . 229 412

. . Gear, Spur W/Insulator

. . . 1 . .

1. .

. . .

7 . . . .

. . . . . . . .

. . . 079 625

. . Washer, Wave .500 Idx0.750 Odx.015t Stl Lbs

. . . 1 . .

1. .

. . .

8 . . . .

. . . . . . . .

. . . 605 308

. . Ring, Rtng Ext .500 Shaft X .035 Thk

. . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . .

9 . . . .

. . . . . . . .

. . . 601 941

. . Screw, 250−20x1.75 Hexwhd.61D Gr5 Pld

. . . 1 . .

1. .

. . . 10 . . . .

. . . . . . . .

. . . 219 132

. . Screw, 375−16x2.00 Hexwhd.81D Pld

. . . 1 . .

1. .

. . . 11 . . . .

. . . . . . . .

. . . 602 241

. . Washer, Flat .281 Idx0.625 Odx.065t Stl Pld Ansi.250

. . . 1 . .

1. .

. . . 12 . . . .

. . . . . . . .

. . . 227 711

. . Screw, 250−20x .50 Button Hd−Soc Stl Pld Lkg Patch

. . . 1 . .

1. .

. . . 13 . . . .

. . . . . . . .

. . . 092 865

. . Key, Stl .1215/.1230 X .750

. . . 1 . .

1. .

. . . 14 . . . .

. . . . . . . .

. . . 230 238

. . Kit, Pressure Door Assy

. . . 1 . .

1. .

. . . 15 . . . .

. . . . . . . .

. . . 230 246

. . Kit, Power Pin Clamp Assy Lh

. . . 1 . .

0. .

. . . 15 . . . .

. . . . . . . .

. . . 230 326

. . Kit, Power Pin Clamp Assy Rh

. . . 0 . .

1. .

. . . 16 . . . .

. . . . . . . .

. . . 219 136

. . Lock, Pin Power

. . . 1 . .

1. .

. . . 17 . . . .

. . . . . . . .

. . . 219 096

. . Knob, Tri−Lobe W/.375−16 Stud 2.500 Lg Blk

. . . 1 . .

1. .

. . . 18 . . . .

. . . . . . . .

. . . 219 125

. . Screw, 010−32x .50 Soc Hd−Hex Pln

. . . . . . . . . . . . . . . . . . . .

. . . 1 . .

1. .

. . . 19 . . . .

. . . . . . . .

. . . 219 091

. . Holder, Guide Intermediate

. . . 1 . .

1. .

. . . 20 . . . .

. . . . . . . .

. . . 229 563

. . Washer, Cap .500 Id

. . . 2 . .

2. .

. . . 21 . . . .

. . . . . . . .

. . . 198 425

. . Cap, Finishing 1.19 X .37

. . . 2 . .

2. .

. . . 22 . . . .

. . . . . . . .

. . . 230 245

. . Kit, Drive Roll Carrier Gear

. . . 4 . .

4. .

. . . 23 . . . .

. . . . . . . .

. . . 219 130

. . Screw, Set 250−20x .18 Conept Sch Stl Pln

. . . 1 . .

1. .

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-228 322 Page 32

Image 36
Contents OM-228 322A ProcessesDescription File MIG GmawFrom Miller to You Table of Contents Decwire6/05 DirectivesStandards Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesDisconnect input plug or power before working on machine Drive rolls can injure fingersKeep your head out of the fumes Symbols And Definitions Weee LabelRating Label For CE Products Specifications Welding Overall Maximum Wire FeedSite Selection RatingEquipment Connection Diagrams Rear Panel Connections And Rotating Drive Assembly Tools Needed 9/16, 5/8 Connection Point a Point BLeft Side Shown Wire Type, Size, And Feed Speed Capability Table Installing Drive RollsPin Plug Information Gun Recommendation TableInstalling PD Continuous Wire Guides Installing PD continuous wire guides with PD drive rollsInstalling Non-PD Old Style Wire Guides Installing wire guides with non- PD old-style drive rollsRotate guide holder 180 degrees and reinstall Tools Needed 16, 1/8, 5/32Installing Welding Gun Installing gun with Accu-Mate connectionSecure gun by tightening power clamp knob Installing gun without Accu- Mate connectionNo Wire Slip Wire SlipsEnd Of Liner Motor Board DIP Switch Settings Run-In Disabled S1-1Manually Adjusted Run-In S1-1 And S1-2 Left Side Motor Control Board PC101 Right Side MotorDisplay Board DIP Switch Settings PC60Power Switch Left/Right Select SwitchPower Switch Jog/PurgeTrigger Hold Switch Trigger Hold SwitchesVoltage Control And Digital Meters Routine Maintenance Brush Inspection And ReplacementDisconnect power before maintaining = Check ~ = Clean = Replace Reference EveryDiagnostics Troubleshooting Disconnect power before troubleshootingTrouble Remedy − Electrical Diagram 204 716-B Main Assembly 22 -2Part Description Quantity Control Box Harness Connectors/Receptacles 130Drive Assembly, Wire Left Side Drive Assembly Shown Drive Assembly, Wire -1ItemDrive Assembly With Motor Left Side Drive Assembly Shown PD-V Service Your distributor also givesSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s