Miller Electric D-75D, D-75S manual Your distributor also gives, Service, Support

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miller_warr 2006−01

Warranty Questions?

Effective January 1, 2006

(Equipment with a serial number preface of “LG” or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

guarantees or warranties expressed or implied.

Call

1-800-4-A-MILLER for your local Miller distributor.

Your distributor also gives

you ...

Service

You always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.

Support

Need fast answers to the tough welding questions? Contact your distributor.

The expertise of the distributor and Miller is there to help you, every step of the way.

LIMITED WARRANTY − Subject to the terms and conditions below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to its original retail purchaser that new Miller equipment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is shipped by Miller. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or replace any warranted parts or components that fail due to such defects in material or workmanship. Miller must be notified in writing within thirty (30) days of such defect or failure, at which time Miller will provide instructions on the warranty claim procedures to be followed.

Miller shall honor warranty claims on warranted equipment listed below in the event of such a failure within the warranty time periods. All warranty time periods start on the date that the equipment was delivered to the original retail purchaser, or one year after the equipment is sent to a North American distributor or eighteen months after the equipment is sent to an International distributor.

1.5 Years Parts — 3 Years Labor

*Original main power rectifiers

2.3 Years — Parts and Labor

*Transformer/Rectifier Power Sources

*Plasma Arc Cutting Power Sources

*Process Controllers

*Semi-Automatic and Automatic Wire Feeders

*Inverter Power Sources (Unless Otherwise Stated)

*Water Coolant Systems (Integrated)

*Intellitig

*Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the engine manufacturer.)

3.1 Year — Parts and Labor Unless Specified

*Motor Driven Guns (w/exception of Spoolmate Spoolguns)

*Positioners and Controllers

*Automatic Motion Devices

*RFCS Foot Controls

*Induction Heating Power Sources, Coolers, and Electronic

Controls/Recorders

*Water Coolant Systems (Non-Integrated)

*Flowgauge and Flowmeter Regulators (No Labor)

*HF Units

*Grids

*Spot Welders

*Load Banks

*Arc Stud Power Sources & Arc Stud Guns

*Racks

*Running Gear/Trailers

*Plasma Cutting Torches (except APT & SAF Models)

*Field Options

(NOTE: Field options are covered under True Bluefor the remaining warranty period of the product they are installed in, or for a minimum of one year — whichever is greater.)

*Bernard-Branded Mig Guns (No Labor)

*Weldcraft-Branded TIG Torches (No Labor)

*Subarc Wire Drive Assemblies

4.6 Months — Batteries

5.90 Days — Parts

*MIG Guns/TIG Torches and Subarc (SAW) Guns

*Induction Heating Coils and Blankets, Cables, and Non-Electronic Controls

*APT & SAF Model Plasma Cutting Torches

*Remote Controls

*Accessory (Kits)

*Replacement Parts (No labor)

*Spoolmate Spoolguns

*Canvas Covers

Miller’s True BlueLimited Warranty shall not apply to:

1.Consumable components; such as contact tips, cutting nozzles, contactors, brushes, slip rings, relays or parts that fail due to normal wear. (Exception: brushes, slip rings, and relays are covered on Bobcat, Trailblazer, and Legend models.)

2.Items furnished by Miller, but manufactured by others, such as engines or trade accessories. These items are covered by the manufacturer’s warranty, if any.

3.Equipment that has been modified by any party other than Miller, or equipment that has been improperly installed, improperly operated or misused based upon industry standards, or equipment which has not had reasonable and necessary maintenance, or equipment which has been used for operation outside of the specifications for the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the exclusive remedies shall be, at Miller’s option: (1) repair; or (2) replacement; or, where authorized in writing by Miller in appropriate cases, (3) the reasonable cost of repair or replacement at an authorized Miller service station; or (4) payment of or credit for the purchase price (less reasonable depreciation based upon actual use) upon return of the goods at customer’s risk and expense. Miller’s option of repair or replacement will be F.O.B., Factory at Appleton, Wisconsin, or F.O.B. at a Miller authorized service facility as determined by Miller. Therefore no compensation or reimbursement for transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND ANY IMPLIED WARRANTY, GUARANTY OR REPRESENTATION AS TO PERFORMANCE, AND ANY REMEDY FOR BREACH OF CONTRACT TORT OR ANY OTHER LEGAL THEORY WHICH, BUT FOR THIS PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,

INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED BY MILLER.

Some states in the U.S.A. do not allow limitations of how long an implied warranty lasts, or the exclusion of incidental, indirect, special or consequential damages, so the above limitation or exclusion may not apply to you. This warranty provides specific legal rights, and other rights may be available, but may vary from state to state.

In Canada, legislation in some provinces provides for certain additional warranties or remedies other than as stated herein, and to the extent that they may not be waived, the limitations and exclusions set out above may not apply. This Limited Warranty provides specific legal rights, and other rights may be available, but may vary from province to province.

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Contents File MIG Gmaw OM-228 322AProcesses DescriptionFrom Miller to You Table of Contents Decwire6/05 DirectivesStandards Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécuritéDisconnect input plug or power before working on machine Drive rolls can injure fingersKeep your head out of the fumes Symbols And Definitions Weee LabelRating Label For CE Products Rating SpecificationsWelding Overall Maximum Wire Feed Site SelectionEquipment Connection Diagrams Rear Panel Connections And Rotating Drive Assembly Tools Needed 9/16, 5/8 Connection Point a Point BLeft Side Shown Gun Recommendation Table Wire Type, Size, And Feed Speed Capability TableInstalling Drive Rolls Pin Plug InformationInstalling PD continuous wire guides with PD drive rolls Installing PD Continuous Wire GuidesTools Needed 16, 1/8, 5/32 Installing Non-PD Old Style Wire GuidesInstalling wire guides with non- PD old-style drive rolls Rotate guide holder 180 degrees and reinstallInstalling gun without Accu- Mate connection Installing Welding GunInstalling gun with Accu-Mate connection Secure gun by tightening power clamp knobNo Wire Slip Wire SlipsEnd Of Liner Left Side Motor Control Board PC101 Right Side Motor Motor Board DIP Switch SettingsRun-In Disabled S1-1 Manually Adjusted Run-In S1-1 And S1-2PC60 Display Board DIP Switch SettingsJog/Purge Power SwitchLeft/Right Select Switch Power SwitchTrigger Hold Switch Trigger Hold SwitchesVoltage Control And Digital Meters = Check ~ = Clean = Replace Reference Every Routine MaintenanceBrush Inspection And Replacement Disconnect power before maintainingDiagnostics Troubleshooting Disconnect power before troubleshootingTrouble Remedy − Electrical Diagram 204 716-B 22 -2 Main AssemblyPart Description Quantity Control Box 130 Harness Connectors/ReceptaclesDrive Assembly, Wire -1Item Drive Assembly, Wire Left Side Drive Assembly ShownDrive Assembly With Motor Left Side Drive Assembly Shown PD-V Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact