Miller Electric D-75S, D-75D manual Diagnostics

Page 28

7-3.

Diagnostics

 

1 LED3 On Right Side Motor

 

Control Board PC1

 

2 LED3 On Left Side Motor

 

Control Board PC101

 

3 LED3 On Dual Board PC70

 

2

 

3

 

1

 

803 063-A

 

 

Display On

 

LED3 Sequence

 

Indicated Error

 

 

Optional Meter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Left Side Motor Control

 

HELP 11

 

1 Blink

 

 

Communication Error

 

 

 

 

 

 

 

Board PC101

 

HELP 12

 

2 Blinks

 

 

Trigger Error

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HELP 13

 

3 Blinks

 

 

Tach Error

 

 

 

 

 

 

 

 

 

 

HELP 14

 

*4 Blinks

 

 

Motor Error

 

 

 

 

 

 

 

 

Right Side Motor Control

 

HELP 21

 

1 Blink

 

 

Communication Error

 

 

 

 

 

 

 

Board PC1

 

HELP 22

 

2 Blinks

 

 

Trigger Error

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HELP 23

 

3 Blinks

 

 

Tach Error

 

 

 

 

 

 

 

 

 

 

HELP 24

 

*4 Blinks

 

 

Motor Error

 

 

 

 

 

 

 

 

Dual Board PC70

 

HELP 31

 

*4 Blinks

 

 

Communication Error

 

 

 

 

 

*Since blink On time and blink Off time are equal in a four-blink

 

cycle, the four−blink sequence appears as constant blinking.

 

 

 

 

 

 

 

 

 

 

 

 

 

Error Indications

a lower one (if a motor error and a communica-

 

ride is not enabled), or if the user holds the

Error conditions are indicated by LED3 on

tion error existed, the light would blink four

 

trigger past the postflow phase in a timed

times for the motor error).

 

 

weld. This error also occurs if the trigger is

PC1, PC101, PC70 or on display if meter op-

 

 

 

 

 

 

held when the feeder is powered up. The er-

tion is present. To view LED3, turn Off unit, re-

The communication error occurs 2.5 sec-

 

 

ror may be cleared by releasing the trigger.

move wrapper, and turn unit On. LED3 is most

onds after a loss of communication between

 

 

 

easily observed from the left side of the unit.

the motor and the optional meter board or

The tach error occurs 2 seconds after the

The LED blinks in a 2.5 second cycle. The

Dual board. The user may continue to weld

 

loss of tachometer feedback. The user may

number of blinks in this period indicates the

with this error. The error may be cleared by

 

continue to weld with this error. The motor

type of error.

turning power Off, waiting a minimum of two

 

speed is regulated through the monitoring of

The priority of the errors is related to the num-

seconds, and turning power On.

 

voltage and current.

The trigger error occurs if the user has the

The motor error indicates that the motor

ber of blinks indicating the error. The more

blinks, the more severe the error (motor error

trigger held for more than two minutes with-

 

has been drawing too much current for too

is top priority). A higher priority error overrides

out striking an arc (providing current over-

 

long.

 

 

 

 

 

 

 

 

OM-228 322 Page 24

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Contents OM-228 322A ProcessesDescription File MIG GmawFrom Miller to You Table of Contents Directives Decwire6/05Standards Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesDrive rolls can injure fingers Disconnect input plug or power before working on machineKeep your head out of the fumes Weee Label Symbols And DefinitionsRating Label For CE Products Specifications Welding Overall Maximum Wire FeedSite Selection RatingEquipment Connection Diagrams Tools Needed 9/16, 5/8 Connection Point a Point B Rear Panel Connections And Rotating Drive AssemblyLeft Side Shown Wire Type, Size, And Feed Speed Capability Table Installing Drive RollsPin Plug Information Gun Recommendation TableInstalling PD Continuous Wire Guides Installing PD continuous wire guides with PD drive rollsInstalling Non-PD Old Style Wire Guides Installing wire guides with non- PD old-style drive rollsRotate guide holder 180 degrees and reinstall Tools Needed 16, 1/8, 5/32Installing Welding Gun Installing gun with Accu-Mate connectionSecure gun by tightening power clamp knob Installing gun without Accu- Mate connectionWire Slips No Wire SlipEnd Of Liner Motor Board DIP Switch Settings Run-In Disabled S1-1Manually Adjusted Run-In S1-1 And S1-2 Left Side Motor Control Board PC101 Right Side MotorDisplay Board DIP Switch Settings PC60Power Switch Left/Right Select SwitchPower Switch Jog/PurgeTrigger Hold Switches Trigger Hold SwitchVoltage Control And Digital Meters Routine Maintenance Brush Inspection And ReplacementDisconnect power before maintaining = Check ~ = Clean = Replace Reference EveryDiagnostics Disconnect power before troubleshooting TroubleshootingTrouble Remedy − Electrical Diagram 204 716-B Main Assembly 22 -2Part Description Quantity Control Box Harness Connectors/Receptacles 130Drive Assembly, Wire Left Side Drive Assembly Shown Drive Assembly, Wire -1ItemDrive Assembly With Motor Left Side Drive Assembly Shown PD-V Your distributor also gives ServiceSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s