Miller Electric Big Blue 500 PT, Big Blue 600 X manual Figures 13-2, 111

Page 74

 

Item

Dia.

Part

Description

Quantity

 

No.

Mkgs.

No.

 

 

 

 

Figure 13-1. Main Assembly (Continued)

 

 

 

 

 

 

. . . 77 .

. . . . . . . . .

. . . 190 190 . .

Tank, Coolant Recovery

. . . 1

. . . 78 .

. . . . . . . . .

. . . 208 141 . .

Stop, Door

. . . 2

. . . 79 .

. . . . . . . . .

. . . 189 826 . .

Panel, Rocker

. . . 1

. . . 79 .

. . . . . . . . .

. . ♦199 298 . .

Panel, Rocker Ss

. . . 1

. . . 80 .

. . . . . . . . .

. . . 189 827 . .

Panel, Gen Rh

. . . 1

. . . 80 .

. . . . . . . . .

. . . 199 300 . .

Panel, Gen Rh Ss

. . . 1

. . . 81 .

. . . . . . . . .

. . . 191 626 . .

Bumper, Door Engine Access

. . . 2

. . . 82 .

. . . . . . . . .

. . *197 997 . .

Filter, Fuel Secondary

. . . 1

. . . 83 .

. . . . . . . . .

. . . . . . . . . . . . . .

Pump, Fuel (Available Through Engine Manufacturer)

. . . 1

. . . 84 .

. . . . . . . . .

. . . 173 909 . .

Hose, Sae .312 Id X .560 Od (Order By Ft)

. . . 1

. . . 85 .

. . . . . . . . .

. . . 218 222 . .

Bracket, Mtg Fuel Filter/Pump

. . . 1

. . . 86 .

. . . . . . . . .

. . . 225 120 . .

Label, Warning Moving Parts Can Cause Injury

. . . 2

. . . 87 .

. . . . . . . . .

. . . 095 636 . .

Hose, Sae .187 Id X .410 Od X 30.000 (Order By Ft)

. . . 1

. . . 88 .

. . . . . . . . .

. Figure13-6 . .

Generator

. . . 1

. . . 89 .

. . . . . . . . .

. . . 218 087 . .

Tank, Fuel (Consisting Of)

. . . 1

. . . 90 .

. . . . . . . . .

. . . 124 253 . . .

. Bushing, Tank Fuel

. . . 4

. .

. . . . .

. . . . . . . . .

. . . 084 173 . . .

. Clamp, Hose .460 − .545clp Dia Slfttng

. . . 2

. . . 91 .

. . . . . . . . .

. . . 189 912 . . .

. Fitting, Stl Barbed Elbow W/.047 In Orf Zinc Pld

. . . 1

. . . 92 .

. . . . . . . . .

. . . 189 909 . . .

. Fitting, Stand Pipe Hose .250 X 9.260 Lg 90deg Zinc

. . . 1

. . . 93 .

. . . . . . . . .

. . . 201 025 . . .

. Cap, Fuel Fitting

. . . 1

. . . 94 .

. . . . . . . . .

. . . 189 913 . . .

. Fitting, Stl Barbed Elbow Zinc Pld

. . . 1

. . . 95 .

. . . . . . . . .

. . . 190 142 . . .

. Sender, Fuel Gauge 9.7500 Deep Tank

. . . 1

. . . 96 .

. . . . . . . . .

. . . 189 910 . . .

. Fitting, Stand Pipe Hose .3125 X 9.260 Lg 90deg Zinc

. . . 1

. . . 97 .

. . . . . . . . .

. . . 181 572 . . .

. Bushing, Tank Fuel

. . . 1

. . . 98 .

. . . . . . . . .

. . . 189 908 . . .

. Valve, Drain Fuel 180deg

. . . 1

. . . 99 .

. . . . . . . . .

. . . 191 446 . .

Extrusion, Rubber W/Adhesive 1.000 X 1.000 D (Order By Ft)

. . . 6ft

. . 100

. . . . . . . . .

. . . 218 086 . .

Bracket, Hold Down Fuel Tank

. . . 1

. . 101

. . . . . . . . .

. . . 196 220 . .

Bracket, Hold Down Fuel Tank Rear

. . . 1

. . 102

. . . . . . . . .

. . . 192 362 . .

Bracket, Mtg Nyl 1/2 Conduit

. . . 1

. . 103

. . . . . . . . .

. . . 191 897 . .

Bracket, Mtg Unit

. . . 4

. . 104

. . . . . . . . .

. . +200 999 . .

Base

. . . 1

. . 106

. . . . . . . . .

♦+203 382 . .

Base E−coat

. . . 1

. . 105

. . . . . . . . .

. . . 224 266 . .

Label, Warning Do Not Weld On Base

. . . 2

. .

106

. . . . . . . . .

. . . 190 179 . .

Bracket, Mtg Resistor

. . . 1

. . 107 . . . . R3 .

. . . 189 699 . .

Resistor, Ww Tap 375w 10 Ohm W/Mtg Bkt

. . . 1

. . 108 . . . . R2 .

. . CC189 699 . .

Resistor, Ww Tap 375w 10 Ohm W/Mtg Bkt

. . . 1

. . 109 . . . . R4 .

. . CC191 292 . .

Resistor, Ww Fxd 375 W 50 Ohm W/Mtg Bkt

. . . 1

. .

110

. . . . . . . . .

. . . 191 446 . .

Extrusion, Rubber W/Adhesive 1.000 X 1.000 D (Order By Ft)

. . . 6ft

. .

111

. . . . . Figures 13-2, 13-3

Control Box Assembly

. . . 1

. .

112

. . . . . . . . .

. . . 189 731 . .

Firewall, Lower

. . . 1

. .

113

. . . . . . . . .

. . . 173 352 . .

Extrusion, Rubber Clamp/Bulb (Order By Ft)

. . . 3ft

. .

114

. . . . . . . . .

Figure 13−7 . .

Main Rectifier Assembly

. . . 1

. . 115 . . . PC1

. . CV207 397 . .

Module, Field Current Regulator

. . . 1

. .

116

. . . . . . . . .

. . CV193 453 . .

Bracket, Mtg Box Fcr

. . . 1

. .

117

. . . . . . . . .

. . . 191 448 . .

Top, Cover Front Upright

. . . 1

. .

119

. . . . . . . . .

. . ♦199 305 . .

Top, Cover Front Upright Ss

. . . 1

. .

118

. . . . . . . . .

. . . . . . . . . . . . . .

Not Applicable

 

. .

119

. . . . . . . . .

. . +201 750 . .

Upright, Front

. . . 1

. . 121

. . . . . . . . .

. ♦+202 637 . .

Upright, Front Ss

. . . 1

. . 120

. . . . . . . . .

. . . 233 953 . .

Label, Warning General Precautionary Csa

. . . 1

. .

121 . . . . . Figures13-4, 13-5

Panel, Front W/Components

. . . 1

. .

. . . . .

. . . . . . . . .

. . . 173 216 . .

Label, Ce European Community Mark (Export Models Only)

. . . 1

. . 122

. . . . . . . . .

. . . 202 130 . .

Xfmr, Current Sensing

. . . 1

OM-4429 Page 70

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Image 74
Page 73 Page 75
Contents File Engine Drive ProcessesDescription Visit our website at OM-44292216 138H 2007−05From Miller to You Table of Contents − Maintenance & Troubleshooting Electric Shock can kill Symbol UsageArc Welding Hazards HOT Parts can cause severe burnsARC Rays can burn eyes and skin Fumes and Gases can be hazardousBuildup of GAS can injure or kill Welding can cause fire or explosionEngine Hazards Compressed Air HazardsFire or Explosion hazard Welding Wire can cause injuryHOT Parts can cause burns and injury Falling Unit can cause injuryEMF Information Principal Safety StandardsCalifornia Proposition 65 Warnings Radiation can cause interferenceUN Choc Électrique peut tuer Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation Indique des instructions spécifiquesLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu DES Organes Mobiles peuvent pro voquer des blessuresRisque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures LES Fils DE Soudage peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures ’EMPLOI Excessif peutInformation EMF Proposition californienne 65 AvertissementsPrincipales normes de sécurité En ce qui concerne les implants médicauxStd − Definitions− 50 h Std Manufacturer’s Rating Labels CC ModelsSymbols And Definitions Some symbols are found only on CE productsDimensions, Weights, And Operating Angles − SpecificationsWeld, Power, And Engine Specifications Volt-Ampere Curves For CC Models VoltsTIG Mode Stick ModeMIG Mode Volt-Ampere Curves For CC/CV Models100% Duty Cycle At 400 Amperes Fuel ConsumptionDuty Cycle And Overheating 12 kVA/kW Single-Phase AC Output No Weld Load AC Generator Power CurveOptional Three-Phase Generator Curves 20 kVA/kW Three-Phase AC Output No Weld LoadLocation/Airflow Clearance − InstallationInstalling Welding Generator Grounding1Using Lifting Eye Mounting Welding Generator Installing Exhaust Pipe Stop engine and let coolActivating The Dry Charge Battery If Applicable Connecting The BatteryFuel Coolant Recovery TankEngine Prestart Checks OilMIG and Fcaw Welding Connecting To Weld Output TerminalsStick and TIG Welding Stop engine150 ft 200 ft 250 ft Connecting to WeldSelecting Weld Cable Sizes 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mConnecting To Remote 14 Receptacle RC14 On CC/CV Models SocketOM-4429 − Operating Welding Generator − CC Models Front Panel Controls For CC Models See SectionEngine Gauges And Meters Engine Starting ControlsTo Start Weld ControlsExample Combination Remote Amperage Control Stick Remote Amperage Control On CC Models OptionalWeld Control/Arc Condition Information Label OM-4429 − Operating Welding Generator − CC/CV Models Front Panel Controls For CC/CV Models See SectionVoltage/Amperage Adjust Switch And Remote 14 Receptacle 14 AC/DC Voltmeter OptionalProcess/Contactor Switch On CC/CV Models Process/Contactor Switch SettingsRemote Voltage/Amperage Control On CC/CV Models Optional Example Combination Remote Amperage Control TIGAt least once a month, run en − Operating Auxiliary EquipmentVolt And 240 Volt Receptacles If a SupplementaryClose panel opening if no connections are made to generator Three-Phase Power ConnectionRear Of Panel Supplementary Protector CB2 Supplementary Protector CB3 Optional Generator Power Receptacles240 V 15 a AC South African Receptacle RC1 − Maintenance & Troubleshooting Maintenance LabelRoutine Maintenance Servicing Air Cleaner To clean air filterInspecting And Cleaning Optional Spark Arrestor Muffler Checking Generator BrushesTo replace primary fuel filter Servicing Fuel And Lubrication SystemsTo change oil and filter Overload Protection Troubleshooting Welding − CC ModelsWelding − CC/CV Models Engine Standard Generator PowerOptional Three-Phase Generator Power CC/CV Models Only Factory Authorized Service Agent Check engine wiring harness plug connectionsGine Control switch S1 Engine cranks but does not start Check fuel levelStart Your Professional Welding Career Now − Electrical Diagrams Circuit Diagram For CC Welding Generator223 525-B Circuit Diagram For CC/CV Welding Generator 223 524-B Welding Generator − RUN-IN ProcedureWetstacking From flammables Run-In Procedure Using Load BankKeep exhaust and pipe away Just generator A/V control so Run-In Procedure Using Resistance GridSpecifications section in this ManualGrounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Electrically Bond GeneratorUse ground device as stated in electrical codes Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = WattsIndustrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsSingle-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible 123 116 CV 112 − Parts List114 −7 115 CV 2831 124 88 −6 6059 58 Dia Part Description Quantity Dia Part Description Quantity Mkgs Figures 13-2 111123 212 Control Box Assembly − CC Models Control Box Assembly − CC Models -1Item Engine ControllerControl Box Assembly − CC/CV Models 134 Panel, Front w/Components − CC Models 3634208278 Panel, Front w/Components − CC/CV Models Panel, Front w/Components − CC/CV Models -1ItemCB1 201 Supplementary PROTECTOR, man reset 2P 20 A, 250VAC Hardware is common 32 31 30053 BEARING, Ball Rdl Sgl Row 1.370 X 2.830 X Main Rectifier Assembly Wiring Harnesses 215207 Support ServiceYour distributor also gives For assistance in filing or settling claims, contact To locate a Distributor or Service Agency visitMiller Electric Mfg. Co Your distributor and/or equipment manufacturer’s
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