Miller Electric Big Blue 600 X manual Control Box Assembly − CC Models -1Item, Engine Controller

Page 77

Item

Dia.

Part

Description

Quantity

 

No.

 

Mkgs.

No.

 

 

 

 

 

Figure 13-2. Control Box Assembly − CC Models (Figure 13-1Item 111)

 

 

 

 

 

. . .

1

. . . F1, F2 . . *085 874 . .

FUSE, mintr cer slo-blo 10A 250V

. . . 2

. . .

2

. . . .

. . . . . . . . .

046 432 . .

HOLDER, fuse mintr .250 x 1.250

. . . 2

. . .

3

. . . . CR7 . . .

188 636 . .

RELAY, OCV control

. . . 1

. . . 4

. . . .

. . . . . . . . .

201 077 . .

CONTROL BOX, lh

. . . 1

. . .

5

. . . . . R6 . . . .

141 424 . .

RESISTOR, ww fxd 30 w 25 ohm faston te

. . . 1

. . .

6

. . . .

C12 . . .

191 944 . .

CAPACITOR, polyp met film 10. uf 250 vac 10%

. . . 1

. . . 7

. . . .

. . . . . . . . .

201 078 . .

CONTROL BOX, rh

. . . 1

. . .

8

. . . . CR8 . . .

197 325 . .

RELAY, encl 12vdc spst 70a 4pin flange mtg

. . . 1

. . .

9

. . . . CR1 . . .

090 104 . .

RELAY, encl 12vdc spst 30a/15vdc 5pin flange mtg

. . . 1

. . . 10

Engine Controller

219 848 . .

MODULE, control governor

. . . 1

. . .

. . .

. . . .

. LE3 . . .

204 702 . .

CORE, torodial .187 id x .375 od x .125 thk

. . . 1

. . . 11

. . . .

CR6 . . ♦090104 . .

RELAY, encl 12vdc spst 30a/15vdc 5pin flange mtg

. . . 1

. . . 12

. . D10/C10 .

189 701 . .

DIODE/CAPACITOR BOARD

. . . 1

. . . 13

. . . .

CB10 . . .

190 374 . .

CIRCUIT BREAKER, Auto Reset 12vdc 40 Amp

. . . 1

. . . 14

. . . .

. . . . . . . . .

201 079 . .

COVER, control box

. . . 1

. . . 15

. . . .

CR5 . . .

223 710 . .

RELAY, Encl 12vdc Dpst−no 25a 6pin Flange

. . . 1

. . . 16

. . . .

PC7 . . ♦195 706 . .

MODULE, pull to idle, two output, 7 pin

. . . 1

. . . 17

. . SR1, SR2 .

035 704 . .

RECTIFIER, integ 40A 800V

. . . 2

. . . 18

. . . .

CR4 . . ♦113 247 . .

RELAY, encl 12vdc dpdt 20a/120vac 8pin flange mtg

. . . 1

. . . 19

. . . .

TD1 . . .

214 928 . .

TIMER, delay on make/break open 30 sec 12vdc

. . . 1

. . . 20

. . . .

. C9

087 110 . .

CAPACITOR, elctlt 240uf 200VDC

. . . 1

. . . 21

. . . .

. . . . . . . . .

177 136 . .

CLAMP, capacitor 1.375dia

. . . 1

. . . 22

. . .

D1/C1 . .

189 701 . .

DIODE/CAPACITOR BOARD

. . . 1

. . . 23

CB11, 12, 13

139 266 . .

SUPPLEMENTARY PROTECTOR, man reset 1P 15A 250VAC

. . . 3

♦Optional

*Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

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Contents Description ProcessesFile Engine Drive Visit our website at OM-44292216 138H 2007−05From Miller to You Table of Contents − Maintenance & Troubleshooting Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsBuildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionCompressed Air Hazards Engine HazardsHOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer Indique des instructions spécifiquesLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peuRisque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutPrincipales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF En ce qui concerne les implants médicauxStd − Definitions− 50 h Std CC Models Manufacturer’s Rating LabelsSome symbols are found only on CE products Symbols And DefinitionsDimensions, Weights, And Operating Angles − SpecificationsWeld, Power, And Engine Specifications Volts Volt-Ampere Curves For CC ModelsMIG Mode Stick ModeTIG Mode Volt-Ampere Curves For CC/CV Models100% Duty Cycle At 400 Amperes Fuel ConsumptionDuty Cycle And Overheating Optional Three-Phase Generator Curves AC Generator Power Curve12 kVA/kW Single-Phase AC Output No Weld Load 20 kVA/kW Three-Phase AC Output No Weld LoadInstalling Welding Generator − InstallationLocation/Airflow Clearance Grounding1Using Lifting Eye Mounting Welding Generator Stop engine and let cool Installing Exhaust PipeConnecting The Battery Activating The Dry Charge Battery If ApplicableEngine Prestart Checks Coolant Recovery TankFuel OilStick and TIG Welding Connecting To Weld Output TerminalsMIG and Fcaw Welding Stop engineSelecting Weld Cable Sizes Connecting to Weld150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mSocket Connecting To Remote 14 Receptacle RC14 On CC/CV ModelsOM-4429 Front Panel Controls For CC Models See Section − Operating Welding Generator − CC ModelsTo Start Engine Starting ControlsEngine Gauges And Meters Weld ControlsExample Combination Remote Amperage Control Stick Remote Amperage Control On CC Models OptionalWeld Control/Arc Condition Information Label OM-4429 Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV Models14 AC/DC Voltmeter Optional Voltage/Amperage Adjust Switch And Remote 14 ReceptacleProcess/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsExample Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models OptionalVolt And 240 Volt Receptacles − Operating Auxiliary EquipmentAt least once a month, run en If a SupplementaryClose panel opening if no connections are made to generator Three-Phase Power ConnectionRear Of Panel Supplementary Protector CB2 Supplementary Protector CB3 Optional Generator Power Receptacles240 V 15 a AC South African Receptacle RC1 Maintenance Label − Maintenance & TroubleshootingRoutine Maintenance To clean air filter Servicing Air CleanerChecking Generator Brushes Inspecting And Cleaning Optional Spark Arrestor MufflerTo replace primary fuel filter Servicing Fuel And Lubrication SystemsTo change oil and filter Overload Protection Welding − CC Models TroubleshootingWelding − CC/CV Models Engine Standard Generator PowerOptional Three-Phase Generator Power CC/CV Models Only Gine Control switch S1 Check engine wiring harness plug connectionsFactory Authorized Service Agent Engine cranks but does not start Check fuel levelStart Your Professional Welding Career Now Circuit Diagram For CC Welding Generator − Electrical Diagrams223 525-B Circuit Diagram For CC/CV Welding Generator 223 524-B Welding Generator − RUN-IN ProcedureWetstacking From flammables Run-In Procedure Using Load BankKeep exhaust and pipe away Specifications section in this Run-In Procedure Using Resistance GridJust generator A/V control so ManualSelecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Electrically Bond GeneratorHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsUse ground device as stated in electrical codes Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible 123 116 CV 112 − Parts List114 −7 115 CV 2831 124 88 −6 6059 58 Dia Part Description Quantity Dia Part Description Quantity Mkgs 111 Figures 13-2123 212 Control Box Assembly − CC Models Engine Controller Control Box Assembly − CC Models -1ItemControl Box Assembly − CC/CV Models 134 3634 Panel, Front w/Components − CC Models208278 Panel, Front w/Components − CC/CV Models -1Item Panel, Front w/Components − CC/CV ModelsCB1 201 Supplementary PROTECTOR, man reset 2P 20 A, 250VAC 32 31 30 Hardware is common053 BEARING, Ball Rdl Sgl Row 1.370 X 2.830 X Main Rectifier Assembly Wiring Harnesses 215207 Support ServiceYour distributor also gives Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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