Miller Electric Big Blue 600 X manual CB1 201 Supplementary PROTECTOR, man reset 2P 20 A, 250VAC

Page 83

Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

Figure 13-5. Panel, Front w/Components − CC/CV Models (Continued)

. . . 12 . .

. . . S2 .

. . .

021 467 . .

SWITCH, tgl spst 3a 250v off−none−(on) spd term

. . 1

. . . 13 . .

. . . S1 .

. . .

212 436 . .

SWITCH, ignition 4posn w/o handle

. . 1

. . . 14 . .

. . CB1 . . .

201 083 . .

SUPPLEMENTARY PROTECTOR, man reset 2P 20 A, 250VAC . . . .

. . 1

. . . . . . . .

. . . . . . . .

. . .

201 553 . .

CLIP, circuit breaker retaining

. . 1

. . . 15 . .

. . CB2 . . .

093 996 . .

SUPPLEMENTARY PROTECTOR, man reset 1P 20A 250VAC frict . .

. . 1

. . . 15 . .

. . CB3 . . .

139 266 . .

SUPPLEMENTARY PROTECTOR, man reset

 

. . . . . . . .

. . . . . . . .

. . .

. . . . . . . . . . .

1P 15A 250VAC (export models only)

. . 1

. . . 16 . .

. GFCI1 . .

151 981 . .

RECEPTACLE, str dx grd 2P3W 15/20A 125V GFCI

. . 1

. . . 17 . .

. . RC1 . . .

147 632 . .

RECEPTACLE, tw lk grd 2P3W 30A 250V L6-30R

. . 1

. . . 17 . .

. . RC1 . . .

176 355 . .

RECEPTACLE, str 2p3w 16a 220v flange mtg (export models only)

. . 1

. . . 18 . .

. . RC5 . . ♦182 954 . .

RCPT, str 3P4W 50A 125/250V

. . 1

. . . 19 . .

. . . . . . . .

. . ♦025 248 . .

STAND-OFF, insul .250-20 x 1.2

. . 1

. . . 20 . .

. . . . . . . .

. . ♦604 102 . .

CONNECTOR, clamp cable 1.000

. . 1

. . . 21 . .

. . . . . . . .

. . ♦197 527 . .

GUARD, circuit breaker

. . 1

. . . 22 . .

. . . . . . . .

. . ♦197 363 . .

TERMINAL, ring tng screw clamp

. . 3

. . . 23 . .

. . CB7 . . ♦214 926 . .

SUPPLEMENTARY PROTECTOR, man reset 3p

. . 1

. . . 24 . .

. . . . . . . .

. .

+215 347 . .

PANEL, generator power

. . 1

. . . 24 . .

. . . . . . . .

. .

+215 403 . .

PANEL, gen pwr (export models only)

. . 1

. . . 24 . .

. . . . . . . .

. . ♦215 406 . .

PANEL, generator power ss

. . 1

. . . 24 . .

. . . . . . . .

. +♦215 363 . .

PANEL, generator power (full kVA option)

. . 1

. . . 25 . .

. . . . . . . .

. . ♦214 927 . .

BOOT, circuit breaker 1 pole

. . 1

. . . 26 . .

. . . . . . . .

. . ♦197 508 . .

PLUG, protective

. . 1

. . . 27 . .

. . . . . . . .

. . ♦077 440 . .

BUSHING, conduit 1 in

. . 1

. . . 28 . .

. . . . . . . .

. . .

601 836 . .

NUT, 250−20 .50hex .19h brs

. . 3

. . . 29 . .

. . . . . . . .

. . .

209 056 . .

COVER, receptacle w/gasket

. . 1

. . . 30 . .

. . . . . . . .

. . .

083 030 . .

STUD, brs .250−20 x 1.750 w/hex collar

. . 1

. . . . . . . .

. . CT2

. . ♦197 433 . .

TRANSFORMER, current sensing

. . 1

. . . 31 . .

. . . . . . . .

. . .

190 861 . .

LABEL, warning electric shock and moving parts etc

. . 1

. . . 31 . .

. . . . . . . .

. . ♦197 399 . .

LABEL, warning 3 ph generator power

. . 1

. . . 32 . .

. . . . . . . .

. . .

209 056 . .

COVER, receptacle w/gasket

. . 2

. . . 33 . .

. . . . . . . .

. . .

206 795 . .

BOOT, circuit breaker clear hex nut

. . 1

. . . 34 . .

. . . S12

. . ♦195 825 . .

SWITCH, polarity

. . 1

. . . . . . . .

. . . S12

. . ♦220 491 . .

SWITCH, polarity/AC

. . 1

. . . 35 . .

. . . . . . . .

. . .

201 125 . .

PANEL, mtg terminal pwr output

. . 1

. . . 35 . .

. . . . . . . .

. . .

199 303 . .

PANEL, mtg terminal pwr output ss

. . 1

. . . 36 . .

PC4, PC5 .

189 744 . .

CIRCUIT CARD ASSEMBLY, filter hf

. . 2

. . . 37 . .

. . . . . . . .

. . .

039 046 . .

TERMINAL, pwr output black

. . 1

. . . . . . . .

. . . . . . . .

. . .

180 735 . .

WASHER, output stud

. . 2

. . . 38 . .

. . . . . . . .

. . .

134 201 . .

STAND-OFF, support

. . 12

. . . 39 . .

. . . . . . . .

. . .

181 169 . .

SPACER, output stud

. . 2

. . . 40 . .

. . . . . . . .

. . .

186 621 . .

BOOT, generic output stud

. . 2

. . . 41 . .

. . . . . . . .

. . ♦059 773 . .

HANDLE, switch

. . 1

. . . 42 . .

. . . . . . . .

. . ♦010 647 . .

PIN, spring cs .156 x 1.250

. . 1

. . . 43 . .

. . . . . . . .

. . .

039 047 . .

TERMINAL, pwr output red

. . 1

. . . 44 . .

. . . . . . . .

. . ♦196 073 . .

LABEL, do not switch while welding

. . 1

. . . 45 . .

. . . . . . . .

. . .

021 385 . .

BOOT, toggle switch lever

. . 1

. . . 46 . .

. . . . . . . .

. . .

190 323 . .

BOOT, circuit breaker clear hex nut

. . 2

. . . 47 . .

. . . . . . . .

. . .

170 391 . .

CONN, circ ms protective cap size 20

. . 1

. . . 48 . .

. . . HM .

. . .

210 424 . .

METER, hour 12−24vdc (snap−in)

. . 1

. . . 49 . .

. . FUEL

. . .

192 265 . .

GAUGE, fuel elec switch w/o sensor

. . 1

. . . 50 . .

. . . . . . . .

. . ♦193 228 . .

METER, Volt Dc 8− 18 Scale 2.250 In Black Face

. . 1

. . . 51 . .

. . . . . . . .

. . ♦217 084 . .

GAUGE, Coolant Temp 0− 300 Deg F Electric

. . 1

. . . . . . . .

. . . . . . . .

. . .

197 798 . .

SENDER, Coolant Temp 300 Deg F M16 X 1.5

. . 1

. . . 52 . .

. . . . . . . .

. . .

217 083 . .

GAUGE, Pressure Oil 0−100 Psi Electric

. . 1

. . . . . . . .

. . . . . . . .

. . .

193 230 . .

SENDER, Pressure Oil 0− 100 Psi

. . 1

. . . 53 . .

. . . . . . . .

. . ♦164 873 . .

METER, amp ac/dc 0− 500 0−600 dc scale 2.5 in

. . 1

. . . 54 . .

. . . . . . . .

. . ♦164 874 . .

METER, volt ac/dc 0− 100 scale 2.5 in

. . 1

OM-4429 Page 79

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Contents Visit our website at OM-44292216 138H 2007−05 ProcessesDescription File Engine DriveFrom Miller to You Table of Contents − Maintenance & Troubleshooting HOT Parts can cause severe burns Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion Fumes and Gases can be hazardousBuildup of GAS can injure or kill ARC Rays can burn eyes and skinCompressed Air Hazards Engine HazardsFalling Unit can cause injury Welding Wire can cause injuryHOT Parts can cause burns and injury Fire or Explosion hazardRadiation can cause interference Principal Safety StandardsCalifornia Proposition 65 Warnings EMF InformationIndique des instructions spécifiques Signification des symboles− Consignes DE Sécurité − Lire Avant Utilisation UN Choc Électrique peut tuerLE Bruit peut affecter l’ouïe DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un in cendie ou une explosionDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peuRisque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures ’EMPLOI Excessif peut LE Surchauffement peut endom- mager le moteur électriqueDES Organes Mobiles peuvent provoquer des blessures LES Fils DE Soudage peuvent provoquer des blessuresEn ce qui concerne les implants médicaux Proposition californienne 65 AvertissementsPrincipales normes de sécurité Information EMFStd − Definitions− 50 h Std CC Models Manufacturer’s Rating LabelsSome symbols are found only on CE products Symbols And DefinitionsDimensions, Weights, And Operating Angles − SpecificationsWeld, Power, And Engine Specifications Volts Volt-Ampere Curves For CC ModelsVolt-Ampere Curves For CC/CV Models Stick ModeMIG Mode TIG Mode100% Duty Cycle At 400 Amperes Fuel ConsumptionDuty Cycle And Overheating 20 kVA/kW Three-Phase AC Output No Weld Load AC Generator Power CurveOptional Three-Phase Generator Curves 12 kVA/kW Single-Phase AC Output No Weld LoadGrounding1 − InstallationInstalling Welding Generator Location/Airflow ClearanceUsing Lifting Eye Mounting Welding Generator Stop engine and let cool Installing Exhaust PipeConnecting The Battery Activating The Dry Charge Battery If ApplicableOil Coolant Recovery TankEngine Prestart Checks FuelStop engine Connecting To Weld Output TerminalsStick and TIG Welding MIG and Fcaw Welding350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m Connecting to WeldSelecting Weld Cable Sizes 150 ft 200 ft 250 ftSocket Connecting To Remote 14 Receptacle RC14 On CC/CV ModelsOM-4429 Front Panel Controls For CC Models See Section − Operating Welding Generator − CC ModelsWeld Controls Engine Starting ControlsTo Start Engine Gauges And MetersExample Combination Remote Amperage Control Stick Remote Amperage Control On CC Models OptionalWeld Control/Arc Condition Information Label OM-4429 Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV Models14 AC/DC Voltmeter Optional Voltage/Amperage Adjust Switch And Remote 14 ReceptacleProcess/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsExample Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models OptionalIf a Supplementary − Operating Auxiliary EquipmentVolt And 240 Volt Receptacles At least once a month, run enClose panel opening if no connections are made to generator Three-Phase Power ConnectionRear Of Panel Supplementary Protector CB2 Supplementary Protector CB3 Optional Generator Power Receptacles240 V 15 a AC South African Receptacle RC1 Maintenance Label − Maintenance & TroubleshootingRoutine Maintenance To clean air filter Servicing Air CleanerChecking Generator Brushes Inspecting And Cleaning Optional Spark Arrestor MufflerTo replace primary fuel filter Servicing Fuel And Lubrication SystemsTo change oil and filter Overload Protection Welding − CC Models TroubleshootingWelding − CC/CV Models Engine Standard Generator PowerOptional Three-Phase Generator Power CC/CV Models Only Engine cranks but does not start Check fuel level Check engine wiring harness plug connectionsGine Control switch S1 Factory Authorized Service AgentStart Your Professional Welding Career Now Circuit Diagram For CC Welding Generator − Electrical Diagrams223 525-B Circuit Diagram For CC/CV Welding Generator 223 524-B Welding Generator − RUN-IN ProcedureWetstacking From flammables Run-In Procedure Using Load BankKeep exhaust and pipe away Manual Run-In Procedure Using Resistance GridSpecifications section in this Just generator A/V control soElectrically Bond Generator − Generator Power GuidelinesSelecting Equipment Grounding Generator To Truck Or Trailer FrameAmperes x Volts = Watts Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Use ground device as stated in electrical codesFarm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentKVA/HP x HP x 1000 / Volts = Starting Amperage Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting RequirementsTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible 123 116 CV 112 − Parts List114 −7 115 CV 2831 124 88 −6 6059 58 Dia Part Description Quantity Dia Part Description Quantity Mkgs 111 Figures 13-2123 212 Control Box Assembly − CC Models Engine Controller Control Box Assembly − CC Models -1ItemControl Box Assembly − CC/CV Models 134 3634 Panel, Front w/Components − CC Models208278 Panel, Front w/Components − CC/CV Models -1Item Panel, Front w/Components − CC/CV ModelsCB1 201 Supplementary PROTECTOR, man reset 2P 20 A, 250VAC 32 31 30 Hardware is common053 BEARING, Ball Rdl Sgl Row 1.370 X 2.830 X Main Rectifier Assembly Wiring Harnesses 215207 Support ServiceYour distributor also gives Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact
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