Miller Electric Big Blue 600 X, Big Blue 500 PT manual Dia Part Description Quantity Mkgs

Page 73

Item

Dia.

Part

Description

Quantity

No.

Mkgs.

No.

 

 

 

Figure 13-1. Main Assembly (Continued)

 

 

 

 

 

 

. . . 39 . . . .

. . . . . . .

. . 216 133 . .

Engine, Perkins Dsl Elec 404C−22T

. . . 1

. . . . . . . . . .

. . . . . . .

. . *214 931 . . .

. Sender, Coolant Temp & 110c N.o. Switch

. . . 1

. . . . . . . . . .

. . . . . . .

. . *215 094 . . .

. Switch, Oil Pressure

. . . 1

. . . . . . . . . .

. . . . . . .

. . 023 562 . .

Clamp, Hose .312 − .875 Clp Dia

. . . 1

. . . . . . . . . .

. . . . . . .

. . *197 899 . .

Filter, Oil

. . . 1

. . . . . . . . . .

. . . . . . .

. . *192 744 . .

Filter, Fuel Spin−on

. . . 1

. . . . . . . . . .

. . . . . . .

. . *197 997 . .

Filter, Fuel Secondary

. . . 1

. . . 40 . . . .

. . . . . . .

. . 214 658 . .

Hose, Radiator Upper

. . . 1

. . . 41 . . . .

. . . . . . .

. . 218 273 . .

Fan, Engine Cooling 15.350 Blower

. . . 1

. . . 42 . . . .

. . . . . . .

. . *197 944 . .

Belt, Fan

. . . 1

. . . 43 . . . .

. . . . . . .

. . 202 017 . .

Guard, Belt

. . . 1

. . . 44 . . . .

. . . . . . .

. . 220 280 . .

Radiator, W/Shroud (Includes)

. . . 1

. . . . . . . . . .

. . . . . . .

. . 220 281 . . .

. Shroud, Radiator

. . . 1

. . . . . . . . . .

. . . . . . .

. . 214 884 . . .

. Radiator, W/14# Cap 4 Row Core 3 Pass

. . . 1

. . . . . . . . . .

. . . . . . .

. . 187 120 . .

Cap, Radiator Pressure 14 Lb

. . . 1

. . . 45 . . . .

. . . . . . .

. . 201 749 . .

Upright, Rear

. . . 1

. . . 45 . . . .

. . . . . . .

. ♦207 188 . .

Upright, Rear Ss

. . . 1

. . . . . . . . . .

. . . . . . .

. ♦207 005 . .

Grill, Rear Panel Ss

. . . 1

. . . 46 . . . .

. . . . . . .

. . 108 081 . .

Terminal Protector, Battery Post Mtg

. . . 2

. . . 47 . . . .

. . . . . . .

. . 190 206 . .

Cable, Bat Neg 42 In Lg No. 2 Awg W/Clamp And .375rng

. . . 1

. . . 48 . . . .

. . . . . . .

. . 190 207 . .

Cable, Bat Pos 45 In Lg No. 1 Awg W/Clamp And .406rng

. . . 1

. . . 49 . . . .

. . . . . . .

. . 203 430 . .

Bracket, Battery Holddown

. . . 1

. . . 50 . . . .

. . . . . . .

. . 190 897 . .

Battery, Stor 12v 650crk 110rsv Gp 24

. . . 1

. . . 51 . . . .

. . . . . . .

. . 225 120 . .

Label, Warning Moving Parts Can Cause Injury

. . . 2

. . . 52 . . . .

. . . . . . .

. . 168 385 . .

Label, Warning Battery Explosion Can Blind

. . . 1

. . . 53 . . . .

. . . . . . .

. +201 183 . .

Cover, Battery Access

. . . 1

. . . 53 . . . .

. . . . . . .

♦+202 639 . .

Cover, Battery Access Ss

. . . 1

. . . 54 . . . .

. . . . . . .

. . 201 006 . .

Bolt, J Stl .312−18 X 8.500 Pld

. . . 2

. . . 55 . . . .

. . . . . . .

. . 225 120 . .

Label, Warning Moving Parts Can Cause Injury

. . . 2

. . . 56 . . . .

. . . . . . .

. +215 006 . .

Guard, Fan

. . . 1

. . . 57 . . . .

. . . . . . .

. . 197 496 . .

Hose, Radiator Lower

. . . 1

. . . . . . . . . .

. . . . . . .

. . 199 505 . .

Hose, Oil Drain Assy 32 In (Consisting Of)

. . . 1

. . . 58 . . . .

. . . . . . .

. . 165 271 . . .

. Valve, Oil Drain 3/8−18nptf

. . . 1

. . . 59 . . . .

. . . . . . .

. . 176 529 . . .

. Fitting, Hose Brs Barbed Fem 1/2tbg X 3/8npt

. . . 1

. . . 60 . . . .

. . . . . . .

. . . 113 854 . . .

. Hose, Sae .500 Id X .780 Od Xc Oil (Order By Ft)

. . . 3ft

. . . 61 . . . .

. . . . . . .

. . . . . . . . . . . . .

Washer, Oil Drain (Available Through Engine Manufacturer)

. . . 1

. . . 62 . . . .

. . . . . . .

. . 197 196 . .

Fitting, Adapter Oil Drain 12mm Male X 3/8 Npt Female

. . . 1

. . . 63 . . . .

. . . . . . .

. . 197 448 . .

Fitting, Hose Brs Barbed Elbow M 1/2 Tbg X 3/8 Npt

. . . 1

. . . 64 . . . .

. . . . . . .

. . 199 849 . .

Screw, 625−11 X 4.00hexhd Pln Gr 5 Pld

. . . 4

. . . 65 . . . .

. . . . . . .

. . 071 731 . .

Washer, Flat .656 Id X 2.250 Od X .187t Stl Pld

. . . 4

. . . 66 . . . .

. . . . . . .

. . 197 489 . .

Bracket, Mtg Rh

. . . 1

. . . 66 . . . .

. . . . . . .

. . 197 488 . .

Bracket, Mtg Lh

. . . 1

. . . 67 . . . .

. . . . . . .

. . 071 890 . .

Retainer, Mount Eng/Gen

. . . 4

. . . 68 . . . .

. . . . . . .

. . 071 730 . .

Tubing, Stl .875 Od X 12ga Wall X 2.500

. . . 4

. . . 69 . . . .

. . . . . . .

. . 083 476 . .

Mount, Eng/Gen Nprn .875 Id X 2.500 Od X 2.000

. . . 4

. . . 70 . . . .

. . . . . . .

. . 135 205 . .

Nut, 625−11 .94hex .76h Stl Pld Elastic Stop Nut

. . . 4

. . . 71 . . . .

. . . . . . .

. . 190 992 . .

Keeper, Latch Engine Access Door

. . . 1

. . . 72 . . . .

. . . . . . .

. . 190 076 . .

Channel, Stiffener Engine Access

. . . 1

. . . 72 . . . .

. . . . . . .

. ♦202 635 . .

Channel, Stiffener Engine Access E−coat

. . . 1

. . . 73 . . . .

. . . . . . .

. . 199 592 . .

Latch, Paddle Series 20 (Black)

. . . 1

. . . 74 . . . .

. . . . . . .

. . 220 539 . .

Label, Maintenance Big Blue Perkins Series

. . . 1

. . . 75 . . . .

. . . . . . .

. +200 989 . .

Door, Engine Access

. . . 1

. . . 75 . . . .

. . . . . . .

♦+210 736 . .

Door, Engine Access Ss

. . . 1

. . . 76 . . . .

. . . . . . .

. . 189 975 . .

Hinge, Door Access 180deg

. . . 2

OM-4429 Page 69

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Image 73
Page 72 Page 74
Contents Description ProcessesFile Engine Drive Visit our website at OM-44292216 138H 2007−05From Miller to You Table of Contents − Maintenance & Troubleshooting Arc Welding Hazards Symbol UsageElectric Shock can kill HOT Parts can cause severe burnsBuildup of GAS can injure or kill Fumes and Gases can be hazardousARC Rays can burn eyes and skin Welding can cause fire or explosionCompressed Air Hazards Engine HazardsHOT Parts can cause burns and injury Welding Wire can cause injuryFire or Explosion hazard Falling Unit can cause injuryCalifornia Proposition 65 Warnings Principal Safety StandardsEMF Information Radiation can cause interference− Consignes DE Sécurité − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer Indique des instructions spécifiquesLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures gravesLE Soudage peut provoquer un in cendie ou une explosion LE Bruit peut affecter l’ouïeDES Organes Mobiles peuvent pro voquer des blessures ’EXPLOSION DE LA Batterie peu’AIR Comprimé peut provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendieRisque D’INCENDIE OU D’EXPLO- Sion DES Organes Mobiles peuvent provoquer des blessures LE Surchauffement peut endom- mager le moteur électriqueLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutPrincipales normes de sécurité Proposition californienne 65 AvertissementsInformation EMF En ce qui concerne les implants médicaux− 50 h Std − DefinitionsStd CC Models Manufacturer’s Rating LabelsSome symbols are found only on CE products Symbols And DefinitionsWeld, Power, And Engine Specifications − SpecificationsDimensions, Weights, And Operating Angles Volts Volt-Ampere Curves For CC ModelsMIG Mode Stick ModeTIG Mode Volt-Ampere Curves For CC/CV ModelsDuty Cycle And Overheating Fuel Consumption100% Duty Cycle At 400 Amperes Optional Three-Phase Generator Curves AC Generator Power Curve12 kVA/kW Single-Phase AC Output No Weld Load 20 kVA/kW Three-Phase AC Output No Weld LoadInstalling Welding Generator − InstallationLocation/Airflow Clearance Grounding1Using Lifting Eye Mounting Welding Generator Stop engine and let cool Installing Exhaust PipeConnecting The Battery Activating The Dry Charge Battery If ApplicableEngine Prestart Checks Coolant Recovery TankFuel OilStick and TIG Welding Connecting To Weld Output TerminalsMIG and Fcaw Welding Stop engineSelecting Weld Cable Sizes Connecting to Weld150 ft 200 ft 250 ft 350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 mSocket Connecting To Remote 14 Receptacle RC14 On CC/CV ModelsOM-4429 Front Panel Controls For CC Models See Section − Operating Welding Generator − CC ModelsTo Start Engine Starting ControlsEngine Gauges And Meters Weld ControlsWeld Control/Arc Condition Information Label Remote Amperage Control On CC Models OptionalExample Combination Remote Amperage Control Stick OM-4429 Front Panel Controls For CC/CV Models See Section − Operating Welding Generator − CC/CV Models14 AC/DC Voltmeter Optional Voltage/Amperage Adjust Switch And Remote 14 ReceptacleProcess/Contactor Switch Settings Process/Contactor Switch On CC/CV ModelsExample Combination Remote Amperage Control TIG Remote Voltage/Amperage Control On CC/CV Models OptionalVolt And 240 Volt Receptacles − Operating Auxiliary EquipmentAt least once a month, run en If a SupplementaryRear Of Panel Three-Phase Power ConnectionClose panel opening if no connections are made to generator 240 V 15 a AC South African Receptacle RC1 Optional Generator Power ReceptaclesSupplementary Protector CB2 Supplementary Protector CB3 Maintenance Label − Maintenance & TroubleshootingRoutine Maintenance To clean air filter Servicing Air CleanerChecking Generator Brushes Inspecting And Cleaning Optional Spark Arrestor MufflerTo change oil and filter Servicing Fuel And Lubrication SystemsTo replace primary fuel filter Overload Protection Welding − CC Models TroubleshootingWelding − CC/CV Models Optional Three-Phase Generator Power CC/CV Models Only Standard Generator PowerEngine Gine Control switch S1 Check engine wiring harness plug connectionsFactory Authorized Service Agent Engine cranks but does not start Check fuel levelStart Your Professional Welding Career Now Circuit Diagram For CC Welding Generator − Electrical Diagrams223 525-B Circuit Diagram For CC/CV Welding Generator 223 524-B Wetstacking − RUN-IN ProcedureWelding Generator Keep exhaust and pipe away Run-In Procedure Using Load BankFrom flammables Specifications section in this Run-In Procedure Using Resistance GridJust generator A/V control so ManualSelecting Equipment − Generator Power GuidelinesGrounding Generator To Truck Or Trailer Frame Electrically Bond GeneratorHow Much Power Does Equipment Require? Grounding When Supplying Building SystemsUse ground device as stated in electrical codes Amperes x Volts = WattsApproximate Power Requirements For Farm/Home Equipment Approximate Power Requirements For Industrial MotorsIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsContractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor EquipmentHow Much Power Can Generator Supply? Power Required To Start MotorSingle-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible 114 −7 115 CV − Parts List123 116 CV 112 2831 124 88 −6 6059 58 Dia Part Description Quantity Dia Part Description Quantity Mkgs 111 Figures 13-2123 212 Control Box Assembly − CC Models Engine Controller Control Box Assembly − CC Models -1ItemControl Box Assembly − CC/CV Models 134 3634 Panel, Front w/Components − CC Models208278 Panel, Front w/Components − CC/CV Models -1Item Panel, Front w/Components − CC/CV ModelsCB1 201 Supplementary PROTECTOR, man reset 2P 20 A, 250VAC 32 31 30 Hardware is common053 BEARING, Ball Rdl Sgl Row 1.370 X 2.830 X Main Rectifier Assembly Wiring Harnesses 215207 Your distributor also gives ServiceSupport Miller Electric Mfg. Co To locate a Distributor or Service Agency visitFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s
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