Miller Electric
172 M-10 Gun
manual
Electrical Diagram, OM-1316
Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagram
Symbol Usage
Assembly, and let go of wire
Flow Adjust
Safety
Page 27
SECTION 6 – ELECTRICAL DIAGRAM
SB-210
034
Figure
6-1.
Circuit Diagram
OM-1316
Page 23
Page 26
Page 28
Image 27
Page 26
Page 28
Contents
OM-1318187923F
Processes
Description
From Miller to You
Table of Contents
Page
Electric Shock can kill
Symbol Usage
Marks a special safety message
Arc Welding Hazards
Buildup of GAS can injure or kill
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Flying Metal can injure eyes
Principal Safety Standards
About Pacemakers
EMF Information
LES Fumé ES ET LES GAZ peuvent ê tre dangereux
Signification des symboles
Consignes DE Securite Lire Avant Utilisation
UN Choc É Lectrique peut tuer
LE Soudage peut provoquer un incendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
LE Bruit peut affecter l’ouïe
DES Organes Mobiles peuvent provoquer des blessures
Risque D’INCENDIE OU
LA Chute DE L’APPAREIL peut blesser
’EMPLOI Excessif peut
Principales normes de sé curité
Information sur les champs é lectromagné tiques
Consignes relatives aux stimulateurs cardiaques
Specifications
Specifications
Volt-Ampere Curves
Definition
Welding Power Source Duty Cycle And Overheating
Welding Gun Duty Cycle And Overheating
Overheating
Installation
Installing Work Clamp
Installing Welding Gun And Changing Polarity
Flow Adjust
Installing Gas Supply
18 in 457 mm of space for airflow
Electrical Service Guide
Selecting a Location And Connecting Input Power
Do not move or operate unit Where it could tip
Installing Wire Spool And Adjusting Hub Tension
Standard Wire Spool Standard Wire Reel
Tools Needed 15/16
Reinstall contact tip, and nozzle
Assembly, and let go of wire
14 ga 16 ga 18 ga 20 ga 22 ga
Weld Parameter
Controls
Wire Speed Control
Voltage Switch
Operation
Short Circuit Shutdown
Maintenance &TROUBLESHOOTING
Routine Maintenance
Drive Motor Fuse F1
Turn Off power before replacing contact tip
Cleaning Or Repairing Drive Assembly
Turn Off power before cleaning or repairing drive assembly
Wire Spool Nozzle
To Reassemble Gun
Cleaning Or Replacing Gun Liner
Disconnect gun from unit
Blow out gun casing Tools Needed Remove liner
Replacing Switch And/Or Head Tube
Disconnect gun first
Remove handle locking nut Slide handle
Motor continues to run Section
Troubleshooting Table
Secure power cord plug in receptacle see Section
Trouble Remedy
OM-1316
Electrical Diagram
Gun Workpiece Work Clamp
Regulator Flowmeter Wire Feeder Power Source Shielding Gas
MIG Welding Gmaw Guidelines
Typical MIG Process Connections
Based on 1/8 in material thickness Ipm = inch per minute
Typical MIG Process Control Settings
Wire Recommendation Wire Speed
Select Wire Size
Holding And Positioning Welding Gun
ShortNormalLong
Conditions That Affect Weld Bead Shape
Push PerpendicularDrag
Short Normal Long
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Gun Movement During Welding
Possible Causes Corrective Actions
Troubleshooting Excessive Spatter
Troubleshooting Porosity
Troubleshooting Excessive Penetration
Troubleshooting Lack Of Penetration
Troubleshooting Incomplete Fusion
Troubleshooting Burn-Through
Troubleshooting Waviness Of Bead
Troubleshooting Distortion
Weld bead
Common MIG Shielding Gases
Application
Flat & Horizontal1 Fillet
OM-1318
Includes Items
Parts List
Dia Part Description Mkgs Quantity
M-10 Gun
Figure -2. M-10 Gun
Page
Service
Your distributor also gives
Support
Miller Electric Mfg. Co
Owner’s Record
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