Miller Electric
172 M-10 Gun
manual
OM-1318
Troubleshooting
Specs
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagram
Symbol Usage
Assembly, and let go of wire
Flow Adjust
Safety
Page 37
Notes
OM-1318
Page 33
Page 36
Page 38
Image 37
Page 36
Page 38
Contents
Processes
OM-1318187923F
Description
From Miller to You
Table of Contents
Page
Marks a special safety message
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Welding can cause fire or explosion
ARC Rays can burn eyes and skin
Flying Metal can injure eyes
Buildup of GAS can injure or kill
Principal Safety Standards
About Pacemakers
EMF Information
Consignes DE Securite Lire Avant Utilisation
Signification des symboles
UN Choc É Lectrique peut tuer
LES Fumé ES ET LES GAZ peuvent ê tre dangereux
DES Particules Volantes peuvent blesser les yeux
LE Soudage peut provoquer un incendie ou une explosion
LE Bruit peut affecter l’ouïe
LA Chute DE L’APPAREIL peut blesser
Risque D’INCENDIE OU
’EMPLOI Excessif peut
DES Organes Mobiles peuvent provoquer des blessures
Information sur les champs é lectromagné tiques
Principales normes de sé curité
Consignes relatives aux stimulateurs cardiaques
Specifications
Specifications
Volt-Ampere Curves
Welding Gun Duty Cycle And Overheating
Welding Power Source Duty Cycle And Overheating
Overheating
Definition
Installing Work Clamp
Installation
Installing Welding Gun And Changing Polarity
Flow Adjust
Installing Gas Supply
Selecting a Location And Connecting Input Power
Electrical Service Guide
Do not move or operate unit Where it could tip
18 in 457 mm of space for airflow
Standard Wire Spool Standard Wire Reel
Installing Wire Spool And Adjusting Hub Tension
Tools Needed 15/16
Reinstall contact tip, and nozzle
Assembly, and let go of wire
14 ga 16 ga 18 ga 20 ga 22 ga
Weld Parameter
Voltage Switch
Wire Speed Control
Operation
Controls
Routine Maintenance
Maintenance &TROUBLESHOOTING
Drive Motor Fuse F1
Short Circuit Shutdown
Turn Off power before cleaning or repairing drive assembly
Cleaning Or Repairing Drive Assembly
Wire Spool Nozzle
Turn Off power before replacing contact tip
Disconnect gun from unit
Cleaning Or Replacing Gun Liner
Blow out gun casing Tools Needed Remove liner
To Reassemble Gun
Disconnect gun first
Replacing Switch And/Or Head Tube
Remove handle locking nut Slide handle
Secure power cord plug in receptacle see Section
Troubleshooting Table
Trouble Remedy
Motor continues to run Section
OM-1316
Electrical Diagram
MIG Welding Gmaw Guidelines
Regulator Flowmeter Wire Feeder Power Source Shielding Gas
Typical MIG Process Connections
Gun Workpiece Work Clamp
Wire Recommendation Wire Speed
Typical MIG Process Control Settings
Select Wire Size
Based on 1/8 in material thickness Ipm = inch per minute
Holding And Positioning Welding Gun
Push PerpendicularDrag
Conditions That Affect Weld Bead Shape
Short Normal Long
ShortNormalLong
Good Weld Bead Characteristics
Poor Weld Bead Characteristics
Gun Movement During Welding
Troubleshooting Porosity
Troubleshooting Excessive Spatter
Troubleshooting Excessive Penetration
Possible Causes Corrective Actions
Troubleshooting Incomplete Fusion
Troubleshooting Lack Of Penetration
Troubleshooting Burn-Through
Troubleshooting Distortion
Troubleshooting Waviness Of Bead
Weld bead
Application
Common MIG Shielding Gases
Flat & Horizontal1 Fillet
OM-1318
Includes Items
Parts List
Dia Part Description Mkgs Quantity
M-10 Gun
Figure -2. M-10 Gun
Page
Your distributor also gives
Service
Support
Miller Electric Mfg. Co
Owner’s Record
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