Miller Electric 172 M-10 Gun manual

Page 40

Item

Dia.

Part

Description

 

No.

Mkgs.

No.

Quantity

 

 

 

Figure 8-1. Complete Assembly

 

 

 

 

 

 

. . . 56 . . . .

. . . . . . . .

026 843

. . INSULATOR, vinyl

. . . 1

. . . 57 . . . .

. . . . . . . .

111 644

. . BUSHING, strain relief .370/.430 ID

. . . 1

. . . 58 . . . .

S1 . . . .

116 830

. . SWITCH, rocker DPST 10A 250VAC

. . . 1

. . . 59 . . . .

. . . . . . . .

186 217

. . KNOB, pointer 1.250dia

. . . 1

. . . 60 . . . .

. . . . . . . .

097 922

. . KNOB, pointer .875dia

. . . 1

. . . 61 . . . .

. . . . . . . . .

. . . . . . . .

. . NAMEPLATE, (order by model and serial number)

. . . 1

. . . . . . . . . .

. . . . . . . .

183 312

. . ADAPTER RING, wire spool (used w/1lb spool adapter)

. . . 1

. . . . . . . . . .

. . . . . . . .

135 615

. . BUSHING, nylon

. . . 2

. . . . . . . . . .

. . . . . . . .

010 287

. . WRENCH, hex

. . . 1

. . . 62 . . . .

. . . . . . . .

010 909

. . NUT, 375-16

. . . 1

. . . 63 . . . .

. . . . . . . .

010 910

. . WASHER, flat .406 ID x .812 OD

. . . 2

*Recommend Spare Parts.

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your Replacement Parts. Model and serial number required

equipment, use only Manufacturer’s Suggested when ordering parts from your local distributor.

1

2

3

4

5

6

7

10

11

12

8

9

ST-802 388-A

Figure 8-2.M-10 Gun

OM-1318 Page 36

Image 40
Contents Processes OM-1318187923FDescription From Miller to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersSignification des symboles Consignes DE Securite Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxDES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionLE Bruit peut affecter l’ouïe Risque D’INCENDIE OU LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresInformation sur les champs é lectromagné tiques Principales normes de sé curitéConsignes relatives aux stimulateurs cardiaques Specifications SpecificationsVolt-Ampere Curves Welding Power Source Duty Cycle And Overheating Welding Gun Duty Cycle And OverheatingOverheating DefinitionInstalling Work Clamp InstallationInstalling Welding Gun And Changing Polarity Installing Gas Supply Flow AdjustElectrical Service Guide Selecting a Location And Connecting Input PowerDo not move or operate unit Where it could tip 18 in 457 mm of space for airflowStandard Wire Spool Standard Wire Reel Installing Wire Spool And Adjusting Hub TensionTools Needed 15/16 Assembly, and let go of wire Reinstall contact tip, and nozzleWeld Parameter 14 ga 16 ga 18 ga 20 ga 22 gaWire Speed Control Voltage SwitchOperation ControlsMaintenance &TROUBLESHOOTING Routine MaintenanceDrive Motor Fuse F1 Short Circuit ShutdownCleaning Or Repairing Drive Assembly Turn Off power before cleaning or repairing drive assemblyWire Spool Nozzle Turn Off power before replacing contact tipCleaning Or Replacing Gun Liner Disconnect gun from unitBlow out gun casing Tools Needed Remove liner To Reassemble GunDisconnect gun first Replacing Switch And/Or Head TubeRemove handle locking nut Slide handle Troubleshooting Table Secure power cord plug in receptacle see SectionTrouble Remedy Motor continues to run SectionElectrical Diagram OM-1316Regulator Flowmeter Wire Feeder Power Source Shielding Gas MIG Welding Gmaw GuidelinesTypical MIG Process Connections Gun Workpiece Work ClampTypical MIG Process Control Settings Wire Recommendation Wire SpeedSelect Wire Size Based on 1/8 in material thickness Ipm = inch per minuteHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Push PerpendicularDragShort Normal Long ShortNormalLongGood Weld Bead Characteristics Poor Weld Bead CharacteristicsGun Movement During Welding Troubleshooting Excessive Spatter Troubleshooting PorosityTroubleshooting Excessive Penetration Possible Causes Corrective ActionsTroubleshooting Incomplete Fusion Troubleshooting Lack Of PenetrationTroubleshooting Burn-Through Troubleshooting Distortion Troubleshooting Waviness Of BeadWeld bead Application Common MIG Shielding GasesFlat & Horizontal1 Fillet OM-1318 Parts List Includes ItemsDia Part Description Mkgs Quantity M-10 Gun Figure -2. M-10 Gun Page Your distributor also gives ServiceSupport Owner’s Record Miller Electric Mfg. Co