Miller Electric 172 M-10 Gun ARC Rays can burn eyes and skin, Welding can cause fire or explosion

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ARC RAYS can burn eyes and skin.

Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.

DWear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.1 and Z87.1 listed in Safety Standards).

DWear approved safety glasses with side shields under your helmet.

DUse protective screens or barriers to protect others from flash and glare; warn others not to watch the arc.

DWear protective clothing made from durable, flame-resistant mate- rial (leather and wool) and foot protection.

WELDING can cause fire or explosion.

Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire. Check and be sure the area is safe before doing any welding.

DProtect yourself and others from flying sparks and hot metal.

DDo not weld where flying sparks can strike flammable material.

DRemove all flammables within 35 ft (10.7 m) of the welding arc. If this is not possible, tightly cover them with approved covers.

DBe alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.

DWatch for fire, and keep a fire extinguisher nearby.

DBe aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side.

DDo not weld on closed containers such as tanks, drums, or pipes, unless they are properly prepared according to AWS F4.1 (see Safety Standards).

DConnect work cable to the work as close to the welding area as practical to prevent welding current from traveling long, possibly unknown paths and causing electric shock and fire hazards.

DDo not use welder to thaw frozen pipes.

DRemove stick electrode from holder or cut off welding wire at contact tip when not in use.

DWear oil-free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap.

DRemove any combustibles, such as a butane lighter or matches, from your person before doing any welding.

FLYING METAL can injure eyes.

DWelding, chipping, wire brushing, and grinding cause sparks and flying metal. As welds cool, they can throw off slag.

DWear approved safety glasses with side shields even under your welding helmet.

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BUILDUP OF GAS can injure or kill.

D Shut off shielding gas supply when not in use.

D Always ventilate confined spaces or use approved air-supplied respirator.

HOT PARTS can cause severe burns.

DDo not touch hot parts bare handed.

DAllow cooling period before working on gun or

torch.

MAGNETIC FIELDS can affect pacemakers.

D Pacemaker wearers keep away.

D Wearers should consult their doctor before going near arc welding, gouging, or spot welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can damage hearing.

DWear approved ear protection if noise level is high.

CYLINDERS can explode if damaged.

Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully.

DProtect compressed gas cylinders from excessive heat, mechani- cal shocks, slag, open flames, sparks, and arcs.

DInstall cylinders in an upright position by securing to a stationary support or cylinder rack to prevent falling or tipping.

DKeep cylinders away from any welding or other electrical circuits.

DNever drape a welding torch over a gas cylinder.

DNever allow a welding electrode to touch any cylinder.

DNever weld on a pressurized cylinder – explosion will result.

DUse only correct shielding gas cylinders, regulators, hoses, and fit- tings designed for the specific application; maintain them and associated parts in good condition.

DTurn face away from valve outlet when opening cylinder valve.

DKeep protective cap in place over valve except when cylinder is in use or connected for use.

DRead and follow instructions on compressed gas cylinders, associated equipment, and CGA publication P-1 listed in Safety Standards.

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Contents OM-1318187923F ProcessesDescription From Miller to You Table of Contents Page Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersUN Choc É Lectrique peut tuer Signification des symbolesConsignes DE Securite Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxLE Bruit peut affecter l’ouïe ’EMPLOI Excessif peut Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sé curité Information sur les champs é lectromagné tiquesConsignes relatives aux stimulateurs cardiaques Specifications SpecificationsVolt-Ampere Curves Overheating Welding Power Source Duty Cycle And OverheatingWelding Gun Duty Cycle And Overheating DefinitionInstallation Installing Work ClampInstalling Welding Gun And Changing Polarity Installing Gas Supply Flow AdjustDo not move or operate unit Where it could tip Electrical Service GuideSelecting a Location And Connecting Input Power 18 in 457 mm of space for airflowInstalling Wire Spool And Adjusting Hub Tension Standard Wire Spool Standard Wire ReelTools Needed 15/16 Assembly, and let go of wire Reinstall contact tip, and nozzleWeld Parameter 14 ga 16 ga 18 ga 20 ga 22 gaOperation Wire Speed ControlVoltage Switch ControlsDrive Motor Fuse F1 Maintenance &TROUBLESHOOTINGRoutine Maintenance Short Circuit ShutdownWire Spool Nozzle Cleaning Or Repairing Drive AssemblyTurn Off power before cleaning or repairing drive assembly Turn Off power before replacing contact tipBlow out gun casing Tools Needed Remove liner Cleaning Or Replacing Gun LinerDisconnect gun from unit To Reassemble GunReplacing Switch And/Or Head Tube Disconnect gun firstRemove handle locking nut Slide handle Trouble Remedy Troubleshooting TableSecure power cord plug in receptacle see Section Motor continues to run SectionElectrical Diagram OM-1316Typical MIG Process Connections Regulator Flowmeter Wire Feeder Power Source Shielding GasMIG Welding Gmaw Guidelines Gun Workpiece Work ClampSelect Wire Size Typical MIG Process Control SettingsWire Recommendation Wire Speed Based on 1/8 in material thickness Ipm = inch per minuteHolding And Positioning Welding Gun Short Normal Long Conditions That Affect Weld Bead ShapePush PerpendicularDrag ShortNormalLongPoor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting Excessive Penetration Troubleshooting Excessive SpatterTroubleshooting Porosity Possible Causes Corrective ActionsTroubleshooting Lack Of Penetration Troubleshooting Incomplete FusionTroubleshooting Burn-Through Troubleshooting Waviness Of Bead Troubleshooting DistortionWeld bead Common MIG Shielding Gases ApplicationFlat & Horizontal1 Fillet OM-1318 Parts List Includes ItemsDia Part Description Mkgs Quantity M-10 Gun Figure -2. M-10 Gun Page Service Your distributor also givesSupport Owner’s Record Miller Electric Mfg. Co