Miller Electric 172 M-10 Gun manual Owner’s Record, Miller Electric Mfg. Co

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Owner’s Record

Please complete and retain with your personal records.

Model Name

Serial/Style Number

Purchase Date

(Date which equipment was delivered to original customer.)

 

 

Distributor

 

 

 

Address

 

 

 

City

 

 

 

State

Zip

 

 

For Service

Call 1-800-4-A-Miller or see our website at www.MillerWelds.com to locate a DISTRIBUTOR or SERVICE AGENCY near you.

Always provide Model Name and Serial/Style Number.

Contact your Distributor for:

Welding Supplies and Consumables

 

Options and Accessories

 

Personal Safety Equipment

 

Service and Repair

 

Replacement Parts

 

Training (Schools, Videos, Books)

 

Technical Manuals (Servicing Information

 

and Parts)

 

Circuit Diagrams

 

Welding Process Handbooks

 

 

Contact the Delivering Carrier for:

File a claim for loss or damage during

 

shipment.

For assistance in filing or settling claims,

 

contact your distributor and/or equipment

 

manufacturer’s Transportation Department.

 

 

 

PRINTED IN USA

2000 Miller Electric Mfg. Co. 6/00

Miller Electric Mfg. Co.

An Illinois Tool Works Company

1635 West Spencer Street

Appleton, WI 54914 USA

International Headquarters–USA

USA Phone: 920-735-4505 Auto-Attended

USA & Canada FAX: 920-735-4134

International FAX: 920-735-4125

European Headquarters –

United Kingdom

Phone: 44 (0) 1204-593493

FAX: 44 (0) 1204-598066

www.MillerWelds.com

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Contents Description OM-1318187923FProcesses From Miller to You Table of Contents Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killPrincipal Safety Standards EMF Information About PacemakersSignification des symboles Consignes DE Securite Lire Avant UtilisationUN Choc É Lectrique peut tuer LES Fumé ES ET LES GAZ peuvent ê tre dangereuxLE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux Risque D’INCENDIE OU LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessuresConsignes relatives aux stimulateurs cardiaques Principales normes de sé curitéInformation sur les champs é lectromagné tiques Volt-Ampere Curves SpecificationsSpecifications Welding Power Source Duty Cycle And Overheating Welding Gun Duty Cycle And OverheatingOverheating DefinitionInstalling Welding Gun And Changing Polarity InstallationInstalling Work Clamp Installing Gas Supply Flow AdjustElectrical Service Guide Selecting a Location And Connecting Input PowerDo not move or operate unit Where it could tip 18 in 457 mm of space for airflowTools Needed 15/16 Installing Wire Spool And Adjusting Hub TensionStandard Wire Spool Standard Wire Reel Assembly, and let go of wire Reinstall contact tip, and nozzleWeld Parameter 14 ga 16 ga 18 ga 20 ga 22 gaWire Speed Control Voltage SwitchOperation ControlsMaintenance &TROUBLESHOOTING Routine MaintenanceDrive Motor Fuse F1 Short Circuit ShutdownCleaning Or Repairing Drive Assembly Turn Off power before cleaning or repairing drive assemblyWire Spool Nozzle Turn Off power before replacing contact tipCleaning Or Replacing Gun Liner Disconnect gun from unitBlow out gun casing Tools Needed Remove liner To Reassemble GunRemove handle locking nut Slide handle Replacing Switch And/Or Head TubeDisconnect gun first Troubleshooting Table Secure power cord plug in receptacle see SectionTrouble Remedy Motor continues to run SectionElectrical Diagram OM-1316Regulator Flowmeter Wire Feeder Power Source Shielding Gas MIG Welding Gmaw GuidelinesTypical MIG Process Connections Gun Workpiece Work ClampTypical MIG Process Control Settings Wire Recommendation Wire SpeedSelect Wire Size Based on 1/8 in material thickness Ipm = inch per minuteHolding And Positioning Welding Gun Conditions That Affect Weld Bead Shape Push PerpendicularDragShort Normal Long ShortNormalLongGun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Troubleshooting Excessive Spatter Troubleshooting PorosityTroubleshooting Excessive Penetration Possible Causes Corrective ActionsTroubleshooting Burn-Through Troubleshooting Lack Of PenetrationTroubleshooting Incomplete Fusion Weld bead Troubleshooting Waviness Of BeadTroubleshooting Distortion Flat & Horizontal1 Fillet Common MIG Shielding GasesApplication OM-1318 Parts List Includes ItemsDia Part Description Mkgs Quantity M-10 Gun Figure -2. M-10 Gun Page Support ServiceYour distributor also gives Owner’s Record Miller Electric Mfg. Co