Miller Electric Bobcat 225 manual HOT Parts can cause burns and injury, Fire or Explosion hazard

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HOT METAL from air arc cutting and gouging can cause fire or explosion.

DDo not cut or gouge near flammables.

DWatch for fire; keep extinguisher nearby.

HOT PARTS can cause burns and injury.

DDo not touch hot compressor or air system parts.

DLet system cool down before touching or ser- vicing.

READ INSTRUCTIONS.

DRead Owner’s Manual before using or servic- ing unit.

DStop engine and release air pressure before servicing.

DUse only genuine replacement parts from the manufacturer.

1-5. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D Do not install or place unit on, over, or near combustible surfaces.

DDo not install unit near flammables.

DDo not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.

WELDING WIRE can cause injury.

DDo not press gun trigger until instructed to do so.

DDo not point gun toward any part of the body, other people, or any metal when threading welding wire.

FALLING UNIT can cause injury.

DUse lifting eye to lift unit and properly installed accessories only, NOT gas cylinders. Do not exceed maximum lift eye weight rating (see Specifications).

DLift and support unit only with proper equipment and correct procedures.

DIf using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.

OVERHEATING can damage motors.

DTurn off or unplug equipment before starting or stopping engine.

DDo not let low voltage and frequency caused by low engine speed damage electric motors.

DDo not connect 50 or 60 Hertz motors to the 100 Hertz receptacle where applicable.

FLYING SPARKS can cause injury.

D Wear a face shield to protect eyes and face.

D Shape tungsten electrode only on grinder with proper guards in a safe location wearing proper face, hand, and body protection.

DSparks can cause fires — keep flammables away.

MOVING PARTS can cause injury.

DKeep away from moving parts.

DKeep away from pinch points such as drive rolls.

OVERUSE can cause OVERHEATING.

DAllow cooling period; follow rated duty cycle.

DReduce current or reduce duty cycle before starting to weld again.

DDo not block or filter airflow to unit.

STATIC (ESD) can damage PC boards.

DPut on grounded wrist strap BEFORE handling boards or parts.

DUse proper static-proof bags and boxes to store, move, or ship PC boards.

TILTING OF TRAILER can cause injury.

DUse tongue jack or blocks to support weight.

DProperly install welding generator onto trailer according to instructions supplied with trailer.

READ INSTRUCTIONS.

DRead Owner’s Manual before using or servic- ing unit.

DUse only genuine replacement parts from the manufacturer.

DPerform engine and air compressor mainte- nance and service according to this manual and the engine/air compressor (if applicable) manuals.

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Contents OM-4434 File Engine DriveFrom Miller to You Table of Contents 10-1 10-210-3 11-1 Symbol Usage Arc Welding Hazards Electric Shock can kill HOT Parts can cause severe burnsFumes and Gases can be hazardous Buildup of GAS can injure or killARC Rays can burn eyes and skin Welding can cause fire or explosionEngine Hazards Compressed Air HazardsWelding Wire can cause injury HOT Parts can cause burns and injuryFire or Explosion hazard Falling Unit can cause injuryPrincipal Safety Standards California Proposition 65 WarningsEMF Information Radiation can cause interferenceSignification des symboles − Consignes DE Sécurité − Lire Avant UtilisationUN Choc Électrique peut tuer Indique des instructions spécifiquesLE Soudage peut provoquer un in cendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures gravesLES Fumées ET LES GAZ peuvent être dangereux DES Organes Mobiles peuvent pro voquer des blessures LE Bruit peut affecter l’ouïe’EXPLOSION DE LA Batterie peu Risque D’INCENDIE OU D’EXPLO- Sion LA Chaleur DU Moteur peut pro- voquer un incendie’AIR Comprimé peut provoquer des blessures LE Surchauffement peut endom- mager le moteur électrique DES Organes Mobiles peuvent provoquer des blessuresLES Fils DE Soudage peuvent provoquer des blessures ’EMPLOI Excessif peutInformation EMF Proposition californienne 65 AvertissementsPrincipales normes de sécurité − Specifications Symbol DefinitionsWeld, Power, and Engine Specifications − DefinitionsDimensions, Weights, and Operating Angles Dimensions For Units With Optional Running GearRobin-PoweredUnit 560 lb 254 kg DimensionsFuel Consumption Robin-Powered Units Fuel Consumption Kohler-Powered UnitsVolt-Ampere Curves For CC/AC ModeFor CC/DC Mode For CV/DC Mode Generator Power Curve Duty Cycle− Installation Installing Welding GeneratorMounting Do not use flexible mounts GroundingOil Engine Prestart Checks Robin-Powered UnitsOil Check Engine Prestart Checks Kohler-Powered Units Installing Exhaust Pipe Connecting Or Replacing the BatteryConnecting The Battery Connect negative − cable last Replacing The BatteryConnecting to Weld Output Terminals Tools Needed Correct InstallationStop engine Work Weld Output Terminal350 ft 400 ft 45 m 60 m 70 m 90 m 105 m 120 m Selecting Weld Cable Sizes150 ft 200 ft 250 ft OM-4434 Engine Control Switch Place switch in Run position to operate most MIG equipmentCoarse Range Switch − Operating the Welding GeneratorCold Weather Engine Operation InfrequentlyLoaded Frequently LoadedTypical Stick Welding Connections And Control Settings ElectrodeBe sure to use the correct size weld cables see Section Typical MIG Welding Connections And SettingsSolid Wire Applications Self-Shielded Flux Core Wire Applications Fine Control, Weld Process switch SettingsTypical Settings For Set wire feed speed between 240-270 ipm OM-4434Material Work− Operating Auxiliary Equipment Standard ReceptaclesOptional Generator Power Receptacles Breaker tripsSimultaneous Weld And Power Wiring Optional 240 Volt PlugCurrent Available in Amperes 240 Receptacle− Maintenance ROBIN-POWERED Units Maintenance Label Robin-Powered UnitsRoutine Maintenance Robin-Powered Units Stop engine before maintaining100 200Stop engine and let cool Servicing Air Cleaner Robin-Powered UnitsServicing Optional Spark Arrestor Robin-Powered Units Close valve and valve cap Before adding oilRunning engine Oil FillAdjusting Engine Speed Robin-Powered Units Idle Speed AdjustmentTurn idle speed screw for fine adjustments Weld/Power Speed AdjustmentOverload Protection Robin-Powered Units Stop engine. Disconnect negative − battery cable− Maintenance − KOHLER-POWERED Units Maintenance Label Kohler-Powered UnitsRoutine Maintenance Kohler-Powered Units Hours Nl Weld Cables ~ Slip Rings Nl Brushes OM-4434Servicing Air Cleaner Kohler−Powered Units Full Before adding oil Running engine Stop engine and let cool Oil Drain Valve2 ID x 7 in Hose Oil Filter Adjusting Engine Speed Kohler-Powered Units Turn idle speed screw for fine ad- justmentsIf a fuse opens, it usually indi Overload Protection Kohler-Powered UnitsServicing Optional Spark Arrestor Kohler-Powered Units − Troubleshooting Welding TroubleshootingGenerator Power Troubleshooting Trouble RemedyEngine Troubleshooting − Parts List Control switch S2, and throttle solenoid TS1Recommended Spare Parts Recommended Spare Parts− Electrical Diagrams Circuit Diagram For Welding Generator228 461-A Grounding Generator To Truck Or Trailer Frame − Generator Power GuidelinesSelecting Equipment Grounding When Supplying Building Systems How Much Power Does Equipment Require?Approximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running WattsApproximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running WattsPower Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x 1000 / Volts = Starting AmperageTypical Connections To Supply Standby Power Selecting Extension Cord Use Shortest Cord Possible Cord Lengths for 120 Volt LoadsCurrent Load Watts Amperes Cord Lengths for 240 Volt LoadsStick Welding Procedure − Stick Welding Smaw GuidelinesStriking an Arc − Tapping Technique Electrode and Amperage Selection ChartStriking an Arc − Scratch Start Technique Poor Weld Bead Characteristics Good Weld Bead CharacteristicsPositioning Electrode Holder 10-30 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingButt Joints Lap JointTee Joint 16 in 30 1.6 mm Tack WeldsTroubleshooting − Porosity Troubleshooting − Excessive SpatterWeld Test Possible Causes Corrective ActionsTroubleshooting − Excessive Penetration Troubleshooting − Incomplete FusionTroubleshooting − Lack Of Penetration Troubleshooting − Distortion Troubleshooting − Burn-ThroughTroubleshooting − Waviness Of Bead − MIG Welding Gmaw Guidelines Holding And Positioning Welding GunSlow Normal Fast Push Perpendicular DragShort Normal Long Gun Movement During Welding 15-9 Troubleshooting − Excessive Penetration 15-7 Troubleshooting − Excessive Spatter15-8 Troubleshooting − Porosity Improper joint preparation Lack Of Penetration − shallowFusion between weld metal Unsteady hand Support hand on solid surface or use two hands Base metal to moveFillet Common MIG Shielding GasesApplication Page Support ServiceYour distributor also gives To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s