Delta 36-451X, 36-441B instruction manual Accessory Moulding Cutterhead, Using Moulding Cutterhead

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ACCESSORY MOULDING CUTTERHEAD

USING MOULDING CUTTERHEAD

Moulding is cutting a shape on the edge or face of the work. Cutting mouldings with a moulding cutterhead is a fast, safe and clean operation.The many different knife shapes available make it possible for the operator to produce almost any kind of mouldings, such as various styles of corner moulds, picture frames, table edges, etc.

The moulding head consists of a cutterhead in which can be mounted various shapes of steel knives, (Fig. 66). Each of the three knives in a set is fitted into a groove in the cutterhead and securely clamped with a screw. The knife grooves should be kept free of sawdust which would prevent the cutter from seating properly.

FOR CERTAIN CUTTING OPERATIONS (DADOING AND MOULDING) WHERE THE WORKPIECE IS NOT CUT COMPLETELY THROUGH, THE BLADE GUARD AND SPLITTER ASSEMBLY CANNOT BE USED. LOOSEN SCREWS (G) AND (H) FIG. 67. LIFT UP AND SWING BLADE GUARD AND SPLITTER ASSEMBLY (W) FIG. 68 TO THE REAR OF THE SAW AND RETIGHTEN (H).

USE PUSHSTICKS, HOLD-DOWNS, JIGS, FIXTURES, OR FEATHERBOARBS TO HELP GUIDE AND CONTROL THE WORKPIECE WHEN THE GUARD CANNOT BE USED.

NOTE: THE OUTSIDE ARBOR FLANGE CAN NOT BE USED WITH THE MOULDING CUTTERHEAD. TIGHTEN THE ARBOR NUT AGAINST THE CUTTERHEAD BODY. DO NOT LOSE THE OUTSIDE ARBOR FLANGE. IT WILL BE NEEDED WHEN REATTACHING A BLADE TO THE ARBOR.

ALWAYS RETURN AND FASTEN THE BLADE GUARD AND SPLITTER ASSEMBLY TO ITS PROPER OPERATING POSITION FOR NORMAL THRU-SAWING OPERATIONS AS SHOWN IN FIG. 28 AND 29.

1.A moulding cutterhead (A) Fig. 69 is shown assembled to the saw arbor. Also, the accessory moulding cutterhead table insert (B) must be used in place of the standard table insert.

2.When using the moulding cutterhead, add wood- facing (C) Fig. 70 to the face of the rip fence. The wood- facing is attached to the fence with wood screws through holes which must be drilled in the fence. Stock that is 3/4 inch thick is suitable for most work, although an occasional job may require 1 inch facing.

3.Position the wood-facing over the cutterhead with the cutterhead below the surface of the table. Turn the saw on and raise the cutterhead. The cutterhead will cut its own groove in the wood-facing. Fig. 70 shows a typical moulding operation.

NEVER USE MOULDING CUTTERHEAD IN A BEVEL POSITION.

NEVER RUN THE STOCK BETWEEN THE FENCE AND THE MOULDING CUTTERHEAD. IRREGULAR SHAPED WOOD WILL CAUSE KICKBACK.

Fig. 66

H

G

Fig. 67

H

W

Fig. 68

B

A

Fig. 69

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Contents Contractor’s Saw Important Safety Instructions Safety Guidelines DefinitionsGeneral Safety Rules Stay ALERT, Watch What YOU are DOING, Additional Safety Rules for Contractor SAW Properly Support Long or Wide workpiecesGrounding Instructions Power ConnectionsMotor Specifications Extension Cords Volt Minimum Gauge Extension CordForeword Unpacking and CleaningFunctional Description Unpacking and Cleaning Rear Leg Panel Assembling SAW to Stand SAW AssemblyAssembling SAW Stand Assembling Blade Tilting Handwheel Motor AssemblyDisconnect Machine from the Power Source Assembling Motor to Motor Mounting PlateDisconnect Machine from Power Source Assembling Motor and Motor Mounting Plate to SAWAssembling Motor PULLEY, Belt Pulley GUARD, and Drive Belt To Motor Mounting PlateConnecting Motor Cord to Switch Assembly Illustrates the motor cord connected to the switch assemblyAssembling and Aligning Blade Guard and Splitter Assembly Assembling Blade Guard Splitter AssemblyIf alignment is necessary, loosen the two screws Page Assembling Switch to Cast Iron Extension Wing Extension and Switch AssemblyAssembling Steel Extension Wing and Switch Model 36-441B Assembling Cast Iron ExtensionFastening Stand to Supporting Surface Operating ControlsRaising and Lowering Blade Operation and AdjustmentsAdjusting 90 Degree and 45 Degree Positive Stops Tilting the BladeBlade Alignment Adjusting Blade AlignmentChecking Blade Alignment Changing SAW Blade Backlash AdjustmentsAdjusting Blade Tilting Mechanism Adjusting Table Insert Miter Gage Operation and AdjustmentCROSS-CUTTING Never USE the Fence AS a CUT-OFF Gage When CROSS-CUTTINGCommon Sawing Operations Ripping Constructing a Push StickAccessory Moulding Cutterhead Using Moulding CutterheadAccessory Dado Head Using Dado HeadPower Tool Institute Constructing a FeatherboardPushstick Constructing a Push StickDust Chute MaintenanceStorage Repositioning Motor For StoragePARTS, Service or Warranty Assistance AccessoriesCanadian PORTER-CABLE Delta Service Centers