Delta 36-441B, 36-451X instruction manual Stay ALERT, Watch What YOU are DOING

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GENERAL SAFETY RULES

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.

1.FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury.

2.WEAR EYE PROTECTION. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards, hearing equipment should comply with ANSI S3.19 standards, and dust mask protection should comply with MSHA/NIOSH certified respirator standards. Splinters, air-borne debris, and dust can cause irritation, injury, and/or illness.

3.WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

4.DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.

5.MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.

6.CHECKFORDAMAGEDPARTS.Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or replaced. Damaged parts can cause further damage to the machine and/or injury.

7.KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.

8.KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be injured.

9.REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury.

10.USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to prevent injury.

11.REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury.

12.USE THE RIGHT MACHINE. Don’t force a machine or an attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.

13.USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause damage to the machine or injury to the user.

14.USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

15.SECURE THE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. Loss of control of a workpiece can cause injury.

16.FEED THE WORKPIECE AGAINST THE DIRECTION OF THE ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other direction will cause the workpiece to be thrown out at high speed.

17.DON’T FORCE THE WORKPIECE ON THE MACHINE. Damage to the machine and/or injury may result.

18.DON’T OVERREACH. Loss of balance can make you fall into a working machine, causing injury.

19.NEVER STAND ON THE MACHINE. Injury could occur if the tool tips, or if you accidentally contact the cutting tool.

20.NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.

21.TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, before adjusting or changing set-ups, or when making repairs. An accidental start- up can cause injury.

22.MAKE YOUR WORKSHOP CHILDPROOF WITH PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental start-up of a machine by a child or visitor could cause injury.

23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND

USE COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICAT- ION. A moment of inattention while operating power tools may result in injury.

24.THE DUST GENERATED by certain woods and wood products can be injurious to your health. Always operate machinery in well-ventilated areas, and provide for proper dust removal. Use wood dust collection systems whenever possible.

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Contents Contractor’s Saw Safety Guidelines Definitions General Safety RulesImportant Safety Instructions Stay ALERT, Watch What YOU are DOING, Properly Support Long or Wide workpieces Additional Safety Rules for Contractor SAWPower Connections Motor SpecificationsGrounding Instructions Volt Minimum Gauge Extension Cord Extension CordsUnpacking and Cleaning Functional DescriptionForeword Unpacking and Cleaning Rear Leg Panel SAW Assembly Assembling SAW StandAssembling SAW to Stand Assembling Motor to Motor Mounting Plate Motor AssemblyDisconnect Machine from the Power Source Assembling Blade Tilting HandwheelAssembling Motor and Motor Mounting Plate to SAW Disconnect Machine from Power SourceTo Motor Mounting Plate Assembling Motor PULLEY, Belt Pulley GUARD, and Drive BeltIllustrates the motor cord connected to the switch assembly Connecting Motor Cord to Switch AssemblyAssembling Blade Guard Splitter Assembly Assembling and Aligning Blade Guard and Splitter AssemblyIf alignment is necessary, loosen the two screws Page Assembling Cast Iron Extension Extension and Switch AssemblyAssembling Steel Extension Wing and Switch Model 36-441B Assembling Switch to Cast Iron Extension WingOperating Controls Fastening Stand to Supporting SurfaceTilting the Blade Operation and AdjustmentsAdjusting 90 Degree and 45 Degree Positive Stops Raising and Lowering BladeAdjusting Blade Alignment Checking Blade AlignmentBlade Alignment Backlash Adjustments Adjusting Blade Tilting MechanismChanging SAW Blade Miter Gage Operation and Adjustment Adjusting Table InsertNever USE the Fence AS a CUT-OFF Gage When CROSS-CUTTING Common Sawing OperationsCROSS-CUTTING Constructing a Push Stick RippingUsing Moulding Cutterhead Accessory Moulding CutterheadUsing Dado Head Accessory Dado HeadConstructing a Featherboard Power Tool InstituteConstructing a Push Stick PushstickRepositioning Motor For Storage MaintenanceStorage Dust ChuteAccessories PARTS, Service or Warranty AssistanceCanadian PORTER-CABLE Delta Service Centers