Ingersoll-Rand X41 technical manual Table of Contents

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SECTION 1 — TABLE OF CONTENTS

SECTION 1 — TABLE OF CONTENTS

2

SECTION 2 — INTRODUCTION

4

SECTION 3 — SAFETY

4

INSTALLATION

4

OPERATION

4

MAINTENANCE AND REPAIR

4

SECTION 4 — INSTALLATION

6

Unit Location

6

Power Supply

7

Pressure Sensor Location

7

SUPPLY (WET) Side Pressure Control

7

DEMAND (DRY) Side Pressure Control

7

Pressure Sensor Connection

8

IR-PCB Interface Module

8

Input Functions

9

Ready Input

9

Ready Input, Alternative Connection Method

9

Run Input

10

Warning Input (optional)

10

Output Functions

11

Pressure Switch Regulation

11

Digital Regulation Control Terminal C01

11

Service Maintenance Switch

12

Auxiliary Input (Option)

12

Auxiliary Output (Option)

13

RS485 Communications

13

SECTION 5 — ASSISTANCE

13

SECTION 6 — X4I Overview and Interconnect Drawings 13

X4I Overview

11

X4I Interconnect To Ingersoll Rand Unigy &

 

Nirvana 15 - 30KW (20-40HP) Compressors

15

Unigy 1 1of2

11

Unigy 1 2of2

11

Unigy 2/3 1of2

11

Unigy 2/3 2of2

11

Nirvana 15 - 30KW (20-40HP) 1of2

20

Nirvana 15 - 30KW (20-40HP) 2of2

21

X4I Interconnect To Ingersoll Rand Intellisys Redeye

 

Controlled Compressors

22

SSR Redeye 1of3

23

SSR Redeye FV 2of3

24

SSR Redeye SD 3of3

25

X4I Interconnect To Ingersoll Rand Intellisys SE

 

Controlled Compressors

26

SE UP 1of2

27

SE UP 2of2

28

SE ESA 1of2

29

SE ESA 2of2

30

SE DSA 1of2

31

SE DSA 2of2

32

X4I Interconnect To Ingersoll Rand Intellisys SG

 

Controlled Compressors

33

SG SSR 1of2

34

SG SSR 2of2

35

SG Sierra 1of2

36

SG Sierra 2of2

37

X4I Interconnect To Ingersoll Rand Pressure Switch

 

Controlled Compressors

38

SSR UP5 11-22 SD 1of2

39

SSR UP5 11-22 SD 2of2

40

SSR UP5 22-37 SD 1of2

41

SSR UP5 22-37 SD 2of2

42

SSR UP6 15-30 FV 1of2

43

SSR UP6 15-30 FV 2of2

44

SSR UP6 15-30 SD 1of2

45

SSR UP6 15-30 SD 2of2

46

SSR UP6 40-50 FV 1of2

47

SSR UP6 40-50 FV 2of2

48

SSR UP6 40-50 SD 1of2

49

SSR UP6 40-50 SD 2of2

50

UP6 5-15 FV 1PH 60Hz 1of2

51

UP6 5-15 FV 1PH 60Hz 2of2

52

UP6 5-15 FV 3PH 60Hz 1of2

53

UP6 5-15 FV 3PH 60Hz 2of2

54

UP6 5-15 SD 3PH 60Hz 1of2

55

UP6 5-15 SD 3PH 60Hz 2of2

56

UP6 5-15 FV 3PH 50Hz 1of2

57

UP6 5-15 FV 3PH 50Hz 2of2

58

www.air.irco.com

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X4I System Automation

 

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Contents More Than Air. Answers Table of Contents Intellisys S3 1of2 Intellisys S3 2of2 Introduction X4I System Automation Installation Power Supply Pressure Sensor Connection Input Functions Alarm Lamp Alarm Run ReadyOutput Functions C02 28 RS485 X06Specifications X4I Overview16 is a representation for After the conversion is completed Unigy Phase Unigy Phase 1 1of2Unigy Phase 1 2of2 Unigy Phase 2/3 Unigy Phase 2/3 1of2Unigy Phase 2/3 2of2 Nirvana 15 30KW 20 40HP Nirvana 15 30KW 20-40HP 1of2Nirvana 15 30KW 20-40HP Nirvana 15 30KW 20-40HP 2of2Page SSR Redeye SSR Redeye 1of3SSR Redeye FV SSR Redeye FV 2of3SSR Redeye SD SSR Redeye SD 3of3Page Intellisys SE UP Series SE UP 1of20VAC 1M 110VAC SE UP 2of2 SE ESA 1of2 Intellisys SE ESA SeriesSE ESA 2of2 Intellisys SE DSA Contact Cooled SE DSA 1of2J5 34 33 SE DSA 2of2 Page P2 3 2 SG SSR 1of21Sb Intellisys SGSG SSR 2of2 SG Sierra SG Sierra 1of2SG Sierra 2of2 Page SSR UP5 11-22 SD SSR UP5 11-22 SD 1of2SSR UP5 11-22 SD 2of2 Relay Contact SSR UP5 22-37 SDSSR UP5 22-37 SD 1of2 Contact 110VACSSR UP5 22-37 SD 2of2 Restart TD Relay SSR UP6 15-30 FVSSR UP6 15-30 FV 1of2 Contact To TR Relay To M ContactSSR UP6 15-30 FV 2of2 Contact To TR Relay To 1M Contact To 2M Contact VAC SSR UP6 15-30 SDSSR UP6 15-30 SD 1of2 SSR UP6 15-30 SD 2of2 Relay Relay Contact Contact SSR UP6 40-50 FVSSR UP6 40-50 FV 1of2 To TR Relay To 1M ContactSSR UP6 40-50 FV 2of2 SSR UP6 40-50 SD 1of2 C01 VFD/fixed Load Enable To TR RelaySSR UP6 40-50 SD Load/Unload To 1M ContactSSR UP6 40-50 SD 2of2 To CR Relay UP6 5-15 FV 1PH 60HzUP6 5-15 FV 1PH 60Hz 1of2 To HMUP6 5-15 FV 1PH 60Hz 2of2 UP6 5-15 FV 3PH 60Hz UP6 5-15 FV 3PH 60Hz 1of2UP6 5-15 FV 3PH 60Hz 2of2 110VAC To EDV To 1M/1S/2M Contacts To TD Relay VAC 1M UP6 5-15 SD 3PH 60HzUP6 5-15 SD 3PH 60Hz 1of2 UP6 5-15 SD 3PH 60Hz 2of2 To HM 110VAC HATSTo EDV KM1/KM2/KM3 Contacts To KM1 UP6 5-15 FV 3PH 50HzUP6 5-15 FV 3PH 50Hz 1of2 UP6 5-15 FV 3PH 50Hz 2of2 UP6 5-15 SD 3PH 50Hz UP6 5-15 SD 3PH 50Hz 1of2UP6 5-15 SD 3PH 50Hz 2of2 SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 1of2SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 2of2 M37-50 M37-50 1of2M37-50 2of2 EP 20-30 ESP FV EP 20-30 ESP FV 1of2EP 20-30 ESP FV 2of2 Contact To 1TD Relay To 2M Contact VAC EP 20-30 ESP SDEP 20-30 ESP SD 1of2 EP 20-30 ESP SD 2of2 Page Nirvana SGN/SGNe Nirvana SGN/SGNe 1of3Nirvana SGN/SGNe 2of3 Nirvana SGN/SGNe 3of3 Redeye SI1 Interface to Redeye, SE, SG ControllersSI1 Interface to Redeye, SE, SG Controllers X4I Interconnect To Ingersoll Rand Intellisys S3 X4I Interconnect To Ingersoll Rand Intellisys S3X04 Intellisys S3Intellisys S3 1of2 X02Intellisys S3 2of2 Page 110VAC To ETM UP6RE 7.5-15 175, UP6RX 7.5-15UP6RE 7.5-15 175, UP6RX 7.5-15 175 1of3 UP6RE 7.5-15 175, UP6RX 7.5-15 175 2of3 UP6RE 7.5-15 175, UP6RX 7.5-15 175 3of3 To Customer Supplied External Neutral Models 2340, 2475, 2545, 7100, 15TModels 2340, 2475, 2545, 7100, 15T & 3000 10f3 External 110VAC Contact L2Models 2340, 2475, 2545, 7100, 15T & 3000 2of3 Models 2340, 2475, 2545, 7100, 15T & 3000 3of3 X4I Compressor #1 X01 Terminal Pressure