Ingersoll-Rand X41 technical manual Introduction

Page 4

SECTION 2 — INTRODUCTION

The X4I is a specialized controller designed to provide safe, reliable, and energy-efficient control of your compressed air system. The X4I is capable of controlling up to four positive displacement air compressors. The

compressors may have electro-pneumatic or microprocessor based controls. The X4I is completely customizable to meet the specific needs of your compressed air system.

SECTION 3 — SAFETY

!WARNING : Risk of Danger

WARNING : Risk of Electric Shock

!

WARNING : Risk of High Pressure

 

OPERATION

The X4I must only be operated by competent personnel under qualified supervision.

Never remove or tamper with safety devices, guards or insulation materials fitted to the X4I.

WARNING : Consult Manual

 

The X4I must only be operated at the

 

 

supply voltage and frequency for which

Before installing or operating the X4I,

 

it is designed.

 

 

take time to carefully read all the

 

When main power is switched on, lethal

instructions contained in this manual, all

 

voltages are present in the electrical

compressor manuals, and all manuals of

 

 

circuits and extreme caution must be

any other peripheral devices that may be

 

 

exercised whenever it is necessary to

installed or connected to the unit.

 

 

carry out any work on the unit.

 

 

Electricity and compressed air have the

 

Do not open access panels or touch

potential to cause severe personal injury

 

 

electrical components while voltage is

or property damage.

 

 

applied unless it is necessary for

 

 

The operator should use common sense

 

measurements, tests or adjustments.

 

Such work should be carried out only by

and good working practices while

 

 

a qualified electrician equipped with the

operating and maintaining this system.

 

 

correct tools and wearing appropriate

All applicable codes should be strictly

 

 

protection against electrical hazards.

adhered to.

 

 

 

Maintenance must be performed by

 

All air compressors and/or other

 

equipment connected to the unit should

adequately qualified personnel that are

 

 

have a warning sign attached stating

equipped with the proper tools.

 

 

“THIS UNIT MAY START WITHOUT

 

 

INSTALLATION

 

WARNING” next to the display panel.

 

If an air compressor and/or other

Installation work must only be carried

 

 

equipment connected to the unit is to be

out by a competent person under

 

started remotely, attach two warning

qualified supervision.

 

signs to the equipment stating “THIS

A fused isolation switch must be fitted

 

UNIT CAN BE STARTED REMOTELY”.

 

Attach one sign in a prominent location

between the main power supply and the

 

 

on the outside of the equipment, and

X4I.

 

 

the other sign inside the equipment

 

 

The X4I should be mounted in such a

 

control compartment.

location as to allow operational and

 

 

maintenance access without obstruction

 

MAINTENANCE AND REPAIR

or hazard and to allow clear visibility of

 

 

 

 

indicators at all times.

 

Maintenance, repairs or modifications

If raised platforms are required to

 

must only be carried out by competent

 

personnel under qualified supervision.

provide access to the X4I, they must not

 

 

 

interfere with normal operation or

 

If replacement parts are required, use

obstruct access. Platforms and stairs

 

only genuine parts from the original

should be of grid or plate construction

 

equipment manufacturer, or an

with safety rails on all open sides.

 

alternative approved source.

www.air.irco.com

4

X4I System Automation

 

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Contents More Than Air. Answers Table of Contents Intellisys S3 1of2 Intellisys S3 2of2 Introduction X4I System Automation Installation Power Supply Pressure Sensor Connection Input Functions Alarm Lamp Alarm Run ReadyOutput Functions C02 28 RS485 X06Specifications X4I Overview16 is a representation for After the conversion is completed Unigy Phase Unigy Phase 1 1of2Unigy Phase 1 2of2 Unigy Phase 2/3 Unigy Phase 2/3 1of2Unigy Phase 2/3 2of2 Nirvana 15 30KW 20 40HP Nirvana 15 30KW 20-40HP 1of2Nirvana 15 30KW 20-40HP Nirvana 15 30KW 20-40HP 2of2Page SSR Redeye SSR Redeye 1of3SSR Redeye FV SSR Redeye FV 2of3SSR Redeye SD SSR Redeye SD 3of3Page 0VAC 1M 110VAC SE UP 1of2Intellisys SE UP Series SE UP 2of2 SE ESA 1of2 Intellisys SE ESA SeriesSE ESA 2of2 J5 34 33 SE DSA 1of2Intellisys SE DSA Contact Cooled SE DSA 2of2 Page SG SSR 1of2 1SbP2 3 2 Intellisys SGSG SSR 2of2 SG Sierra SG Sierra 1of2SG Sierra 2of2 Page SSR UP5 11-22 SD SSR UP5 11-22 SD 1of2SSR UP5 11-22 SD 2of2 SSR UP5 22-37 SD SSR UP5 22-37 SD 1of2Relay Contact Contact 110VACSSR UP5 22-37 SD 2of2 SSR UP6 15-30 FV SSR UP6 15-30 FV 1of2Restart TD Relay Contact To TR Relay To M ContactSSR UP6 15-30 FV 2of2 SSR UP6 15-30 SD 1of2 SSR UP6 15-30 SDContact To TR Relay To 1M Contact To 2M Contact VAC SSR UP6 15-30 SD 2of2 SSR UP6 40-50 FV SSR UP6 40-50 FV 1of2Relay Relay Contact Contact To TR Relay To 1M ContactSSR UP6 40-50 FV 2of2 C01 VFD/fixed Load Enable To TR Relay SSR UP6 40-50 SDSSR UP6 40-50 SD 1of2 Load/Unload To 1M ContactSSR UP6 40-50 SD 2of2 UP6 5-15 FV 1PH 60Hz UP6 5-15 FV 1PH 60Hz 1of2To CR Relay To HMUP6 5-15 FV 1PH 60Hz 2of2 UP6 5-15 FV 3PH 60Hz UP6 5-15 FV 3PH 60Hz 1of2UP6 5-15 FV 3PH 60Hz 2of2 UP6 5-15 SD 3PH 60Hz 1of2 UP6 5-15 SD 3PH 60Hz110VAC To EDV To 1M/1S/2M Contacts To TD Relay VAC 1M UP6 5-15 SD 3PH 60Hz 2of2 UP6 5-15 FV 3PH 50Hz 1of2 UP6 5-15 FV 3PH 50HzTo HM 110VAC HATSTo EDV KM1/KM2/KM3 Contacts To KM1 UP6 5-15 FV 3PH 50Hz 2of2 UP6 5-15 SD 3PH 50Hz UP6 5-15 SD 3PH 50Hz 1of2UP6 5-15 SD 3PH 50Hz 2of2 SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 1of2SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 2of2 M37-50 M37-50 1of2M37-50 2of2 EP 20-30 ESP FV EP 20-30 ESP FV 1of2EP 20-30 ESP FV 2of2 EP 20-30 ESP SD 1of2 EP 20-30 ESP SDContact To 1TD Relay To 2M Contact VAC EP 20-30 ESP SD 2of2 Page Nirvana SGN/SGNe Nirvana SGN/SGNe 1of3Nirvana SGN/SGNe 2of3 Nirvana SGN/SGNe 3of3 SI1 Interface to Redeye, SE, SG Controllers SI1 Interface to Redeye, SE, SG ControllersRedeye X4I Interconnect To Ingersoll Rand Intellisys S3 X4I Interconnect To Ingersoll Rand Intellisys S3Intellisys S3 Intellisys S3 1of2X04 X02Intellisys S3 2of2 Page UP6RE 7.5-15 175, UP6RX 7.5-15 175 1of3 UP6RE 7.5-15 175, UP6RX 7.5-15110VAC To ETM UP6RE 7.5-15 175, UP6RX 7.5-15 175 2of3 UP6RE 7.5-15 175, UP6RX 7.5-15 175 3of3 Models 2340, 2475, 2545, 7100, 15T Models 2340, 2475, 2545, 7100, 15T & 3000 10f3To Customer Supplied External Neutral External 110VAC Contact L2Models 2340, 2475, 2545, 7100, 15T & 3000 2of3 Models 2340, 2475, 2545, 7100, 15T & 3000 3of3 X4I Compressor #1 X01 Terminal Pressure