Ingersoll-Rand X41 technical manual

Page 26

X4I Interconnect To Ingersoll Rand Intellisys SE Controlled Compressors

Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections

For All SE Intellisys Controlled Machines:

The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'.

Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X4I.

The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS.

Check the Intellisys software revision level. Always update to the latest revision prior to operation.

For UP SE Intellisys Controllers,

Minimum Software Version 1.11 CCN: 39217047 (w/o PORO) CCN: 39217039 (w PORO)

When installing the Sequence Option to enable Remote Load/Unload, the Remote Start Stop input terminals are now used for the Remote Load

Inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start Stop.

Software Version 1.20 and Greater

The 'CONTACT SEQUENCE' setting of the Intellisys controller must be set to 'ON'.

Drawing Notes For UP SE Intellisys Controlled Machines:

Note: For Star Delta starter wiring the X4I Run signal should be connected directly to the 1M coil.

Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X4I Run signal can be connected directly to the Intellisys J5-1 terminal.

Note: For Pegasus machines wiring may be factory installed connecting the Intellisys Alarm Relay J5-9, J5-10 and J5-11 to a terminal strip but unused. Remove any factory installed wiring from the Intellisys Alarm Relay contacts and connect the X4I Interface board wiring directly to the Intellisys Alarm Relay terminals J5-9 and J5-10.

For ESA SE Intellisys Controllers, the 'SEQUENCER Option’ must be purchased. installed and then turned on.

Minimum Software Version 1.40 CCN: 39217047 (w/o PORO) CCN: 39217039 (w PORO)

When installing the Sequence Option to enable Remote Load/Unload, the Remote Start Stop input terminals are now used for the Remote Load

Inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start Stop.

Drawing Notes For ESA SE Intellisys Controlled Machines:

Note: For Star Delta starter wiring the X4I Run signal should be connected directly to the 1M coil.

Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X4I Run signal can be connected directly to the Intellisys J5-1 terminal.

For DSA SE Intellisys Controllers, the 'SEQUENCER Option’ must be purchased. installed and then turned on.

CCN: 22179238

When installing the Sequence Option to enable Remote Load/Unload, the Remote Start Stop input terminals are now used for the Remote Load inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start Stop.

Drawing Notes For DSA SE Intellisys Controlled Machines:

Note: For Star Delta starter wiring the X4I Run signal should be connected directly to the 1M coil.

Note: For Full Voltage wiring, the 1S (1Sb) interlock will not be used. The X4I Run signal can be connected directly to the Intellisys terminal 42.

For Sierra SE Intellisys Controllers, the SI1 interface (CCN: 42425710) must be used to allow the SE Controller to be sequenced/controlled by the X4I

Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram.

X4I Interconnect To Ingersoll Rand Intellisys SE Controlled Compressors Page 26

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Contents More Than Air. Answers Table of Contents Intellisys S3 1of2 Intellisys S3 2of2 Introduction X4I System Automation Installation Power Supply Pressure Sensor Connection Input Functions Alarm Lamp Alarm Run ReadyOutput Functions C02 28 RS485 X06Specifications X4I Overview16 is a representation for After the conversion is completed Unigy Phase Unigy Phase 1 1of2Unigy Phase 1 2of2 Unigy Phase 2/3 Unigy Phase 2/3 1of2Unigy Phase 2/3 2of2 Nirvana 15 30KW 20 40HP Nirvana 15 30KW 20-40HP 1of2Nirvana 15 30KW 20-40HP Nirvana 15 30KW 20-40HP 2of2Page SSR Redeye SSR Redeye 1of3SSR Redeye FV SSR Redeye FV 2of3SSR Redeye SD SSR Redeye SD 3of3Page Intellisys SE UP Series SE UP 1of20VAC 1M 110VAC SE UP 2of2 SE ESA 1of2 Intellisys SE ESA SeriesSE ESA 2of2 Intellisys SE DSA Contact Cooled SE DSA 1of2J5 34 33 SE DSA 2of2 Page P2 3 2 SG SSR 1of21Sb Intellisys SGSG SSR 2of2 SG Sierra SG Sierra 1of2SG Sierra 2of2 Page SSR UP5 11-22 SD SSR UP5 11-22 SD 1of2SSR UP5 11-22 SD 2of2 Relay Contact SSR UP5 22-37 SDSSR UP5 22-37 SD 1of2 Contact 110VACSSR UP5 22-37 SD 2of2 Restart TD Relay SSR UP6 15-30 FVSSR UP6 15-30 FV 1of2 Contact To TR Relay To M ContactSSR UP6 15-30 FV 2of2 Contact To TR Relay To 1M Contact To 2M Contact VAC SSR UP6 15-30 SDSSR UP6 15-30 SD 1of2 SSR UP6 15-30 SD 2of2 Relay Relay Contact Contact SSR UP6 40-50 FVSSR UP6 40-50 FV 1of2 To TR Relay To 1M ContactSSR UP6 40-50 FV 2of2 SSR UP6 40-50 SD 1of2 C01 VFD/fixed Load Enable To TR RelaySSR UP6 40-50 SD Load/Unload To 1M ContactSSR UP6 40-50 SD 2of2 To CR Relay UP6 5-15 FV 1PH 60HzUP6 5-15 FV 1PH 60Hz 1of2 To HMUP6 5-15 FV 1PH 60Hz 2of2 UP6 5-15 FV 3PH 60Hz UP6 5-15 FV 3PH 60Hz 1of2UP6 5-15 FV 3PH 60Hz 2of2 110VAC To EDV To 1M/1S/2M Contacts To TD Relay VAC 1M UP6 5-15 SD 3PH 60HzUP6 5-15 SD 3PH 60Hz 1of2 UP6 5-15 SD 3PH 60Hz 2of2 To HM 110VAC HATSTo EDV KM1/KM2/KM3 Contacts To KM1 UP6 5-15 FV 3PH 50HzUP6 5-15 FV 3PH 50Hz 1of2 UP6 5-15 FV 3PH 50Hz 2of2 UP6 5-15 SD 3PH 50Hz UP6 5-15 SD 3PH 50Hz 1of2UP6 5-15 SD 3PH 50Hz 2of2 SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 1of2SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 2of2 M37-50 M37-50 1of2M37-50 2of2 EP 20-30 ESP FV EP 20-30 ESP FV 1of2EP 20-30 ESP FV 2of2 Contact To 1TD Relay To 2M Contact VAC EP 20-30 ESP SDEP 20-30 ESP SD 1of2 EP 20-30 ESP SD 2of2 Page Nirvana SGN/SGNe Nirvana SGN/SGNe 1of3Nirvana SGN/SGNe 2of3 Nirvana SGN/SGNe 3of3 Redeye SI1 Interface to Redeye, SE, SG ControllersSI1 Interface to Redeye, SE, SG Controllers X4I Interconnect To Ingersoll Rand Intellisys S3 X4I Interconnect To Ingersoll Rand Intellisys S3X04 Intellisys S3Intellisys S3 1of2 X02Intellisys S3 2of2 Page 110VAC To ETM UP6RE 7.5-15 175, UP6RX 7.5-15UP6RE 7.5-15 175, UP6RX 7.5-15 175 1of3 UP6RE 7.5-15 175, UP6RX 7.5-15 175 2of3 UP6RE 7.5-15 175, UP6RX 7.5-15 175 3of3 To Customer Supplied External Neutral Models 2340, 2475, 2545, 7100, 15TModels 2340, 2475, 2545, 7100, 15T & 3000 10f3 External 110VAC Contact L2Models 2340, 2475, 2545, 7100, 15T & 3000 2of3 Models 2340, 2475, 2545, 7100, 15T & 3000 3of3 X4I Compressor #1 X01 Terminal Pressure