Sanyo 8.53E+13 Connecting Tubing between Indoor and Outdoor Units, Finishing the Installation

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5-4. Connecting Tubing between Indoor and Outdoor Units

a)Tightly connect the indoor side refrigerant tubing exten- ded from the wall with the outdoor side tubing. (Fig. 52)

b)To fasten the flare nuts, apply specified torque as:

Table 6

Tube Dia.

Tightening Torque

 

 

1/4" (6.35 mm)

Approx. 120 – 160 lbs·in (140 – 180 kgf·cm)

 

 

3/8" (9.52 mm)

Approx. 300 – 360 lbs·in (340 – 420 kgf·cm)

 

 

1/2" (12.70 mm)

Approx. 430 – 540 lbs·in (490 – 610 kgf·cm)

 

 

5/8" (15.88 mm)

Approx. 590 – 710 lbs·in (680 – 820 kgf·cm)

 

 

5-5. Insulation of Refrigerant Tubing

IMPORTANT

To prevent heat loss and wet floors due to dripping of con-

densation, both tubes must be well insulated with a proper insulation material. (Fig. 53)

The thickness of the insulation should be a minimum 5/16" (8 mm). (Fig. 54)

Torque wrench

Spanner

Indoor unit

Outdoor unit

Fig. 52

 

Insulation

 

Fig. 53

 

Insulation

 

Thickness:

Min.

min. 5/16"

5/16"

(8 mm)

(8 mm)

 

5-6. Taping the Tubes

CAUTION

After a tube has been insulat- ed, never try to bend it into a narrow curve, as this may cause the tube to break or crack.

Fig. 54

(1)At this time, the 2 refrigerant tubes (and electrical wire if local codes permit) should be taped together with armoring tape. The drain hose may also be included and taped together as 1 bundle with the tubing.

(2)Wrap the armoring tape from the bottom of the outdoor unit to the top of the tubing where it enters the wall. As you wrap the tubing, overlap half of each previous tape turn. (Fig. 55)

(3)Clamp the tubing bundle to wall, using 1 clamp approx. every 47" (120 cm).

NOTE

Do not wind the armoring tape too tightly, since this will decrease the heat insulation effect. Also, be sure the con- densation drain hose splits away from the bundle and drips clear of the unit and the tubing.

5-7. Finishing the Installation

After finishing insulating and taping over the tubing, use sealing putty to seal off the hole in the wall to prevent rain and draft from entering. (Fig. 56)

Clamp

Insulated tubes

Fig. 55

Apply putty here

Tubing

Fig. 56

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Contents Installation Instructions Contents…In a Room For safe installation and trouble-free operation, you must…In a Ceiling or Wall …In Moist or Uneven LocationsGeneral Tools Required for Installation not suppliedAccessories Supplied with Unit Table Optional Copper Tubing KitIndoor Unit Installation Site SelectionAdditional Materials Required for Installation Front ViewOutdoor Unit Solid base must not coverHole of the bottom plate Remove the Rear Panel from the Unit How to Install the Indoor UnitTrical wiring or conduits are Make a HoleIf Block, Brick, Concrete or Similar Type Wall Install the Rear Panel on the WallIf Wooden Wall Hole DiaRemove the Grille to Install the Indoor Unit How to replace the grilleWiring Instructions General precautions on wiring Shape the Indoor Side TubingRecommended Wire Length and Diameter Wiring Instructions for Inter-unit Connections How to connect wiring to the terminal For Indoor Unit For Outdoor Unit For solid core wiring or F-cableFor stranded wiring Mounting Right-side tubingDrain hose Switching drain hose and drain capLeft-side tubing Drain capTo unmount indoor unit Do not supply power toTubing and wiring to the out Unit or operate it until allHow to Install the Outdoor Unit Wiring Instructions for the Outdoor UnitRefrigerant Tubing Flaring Procedure with a Flare ToolTo 0.5 mm Adjust so that the amount of tube Use of the Flaring MethodInsulation of Refrigerant Tubing Connecting Tubing between Indoor and Outdoor UnitsFinishing the Installation Tube Dia Tightening TorqueAir Purging Be sure to completely insert Hex wrench beforeAttempting to turn the valve How to Test Run the Air Conditioner Operation lamp Timer lamp Quiet lamp ION lampBasic Functions of the Service Valves Pump DownRemote Control Unit Installation Position To take out the remote control unit, pull it forwardMounting on a Wall Address Switch Address Setting of the Remote Control Unit

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