Sanyo 8.53E+13 General, Tools Required for Installation not supplied, Optional Copper Tubing Kit

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05-423 KHS0971-1271 12/13/05 1:23 PM Page 3

1. General

This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the indoor and outdoor units and make sure all accessory parts listed are with the system before beginning.

1-1. Tools Required for Installation (not supplied)

1.Standard screwdriver

2.Phillips head screwdriver

3.Knife or wire stripper

4.Tape measure

5.Carpenter’s level

1-2. Accessories Supplied with Unit Table 1

6.Sabre saw or key hole saw

7.Hacksaw

8.Core bits

9.Hammer

10.Drill

11.Tube cutter

12.Tube flaring tool

13.Torque wrench

14.Adjustable wrench

15.Reamer (for deburring)

Parts

Figure

Q’ty

Parts

Figure

Q’ty

Parts

Figure

Q’ty

Remote

 

 

Tapping screw

Truss-head

 

 

 

 

 

1

Phillips

10

Hex wrench*

 

1

control unit

 

 

 

 

 

 

5/32 5/8" (416 mm)

 

 

 

 

Remote control

 

1

Rawl plug

 

8

Clamp

 

1

unit holder

 

 

 

 

 

 

 

 

 

 

 

AAA alkaline

 

2

Drain hose

 

1

 

*Packed in the outdoor unit.

 

 

 

 

 

battery

 

adapter

 

 

 

 

 

 

 

 

 

 

 

Air clean filter

 

2

Cushion

 

4

 

 

 

 

rubber*

 

 

 

 

 

 

 

 

 

 

 

 

1-3. Optional Copper Tubing Kit

Copper tubing for connecting the outdoor unit to the indoor unit is available in kits which contain the narrow and wide tubing, fittings and insulation. Consult your nearest sales outlet or A/C workshop.

1-4. Type of Copper Tube and Insulation Material

2.Foamed polyethylene insulation for the specified copper tubes as required to precise length of tubing. Wall thickness of the insulation should be not less than 5/16" (8 mm).

3.Use insulated copper wire for field wiring. Wire size varies with the total length of wiring. Refer to 3-6. Wiring Instructions for details.

If you wish to purchase these materials separately from a local source, you will need:

CAUTION

1. Deoxidized annealed copper tube for refrigerant tub- ing as detailed in Table 2.

Cut each tube to the appropriate lengths 1' to 1'4" (30 cm to 40 cm) to dampen vibration between units.

Table 2

Model

Narrow Tube

Wide Tube

 

 

 

 

Outer Dia.

Thickness

Outer Dia.

Thickness

 

 

 

 

 

 

KHS0971/1271

1/4" (6.35 mm)

0.0314" (0.8 mm)

3/8" (9.52 mm)

0.0314" (0.8 mm)

 

 

 

 

 

Check local electrical codes and regulations before obtaining wire. Also, check any specified instructions or limitations.

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Contents Contents Installation Instructions…In Moist or Uneven Locations For safe installation and trouble-free operation, you must…In a Ceiling or Wall …In a RoomOptional Copper Tubing Kit Tools Required for Installation not suppliedAccessories Supplied with Unit Table GeneralFront View Installation Site SelectionAdditional Materials Required for Installation Indoor UnitOutdoor Unit Solid base must not coverHole of the bottom plate Make a Hole How to Install the Indoor UnitTrical wiring or conduits are Remove the Rear Panel from the UnitHole Dia Install the Rear Panel on the WallIf Wooden Wall If Block, Brick, Concrete or Similar Type WallHow to replace the grille Remove the Grille to Install the Indoor UnitShape the Indoor Side Tubing Wiring Instructions General precautions on wiringRecommended Wire Length and Diameter Wiring Instructions for Inter-unit Connections How to connect wiring to the terminal For Indoor Unit For Outdoor Unit For solid core wiring or F-cableFor stranded wiring Right-side tubing MountingDrain cap Switching drain hose and drain capLeft-side tubing Drain hoseUnit or operate it until all Do not supply power toTubing and wiring to the out To unmount indoor unitWiring Instructions for the Outdoor Unit How to Install the Outdoor UnitUse of the Flaring Method Flaring Procedure with a Flare ToolTo 0.5 mm Adjust so that the amount of tube Refrigerant TubingTube Dia Tightening Torque Connecting Tubing between Indoor and Outdoor UnitsFinishing the Installation Insulation of Refrigerant TubingAir Purging Be sure to completely insert Hex wrench beforeAttempting to turn the valve Operation lamp Timer lamp Quiet lamp ION lamp How to Test Run the Air ConditionerPump Down Basic Functions of the Service ValvesRemote Control Unit Installation Position To take out the remote control unit, pull it forwardMounting on a Wall Address Setting of the Remote Control Unit Address Switch