Makita BHR242 (LXRH01*1), BHR243 (LXRH02*1) Swash bearing section, Piston cylinder section

Page 16
Piston cylinder section

P 16/ 25

Repair

[3] DISASSEMBLY/ASSEMBLY

[3]-7. Swash bearing section, Piston cylinder section

DISASSEMBLING

(1)Disassemble Motor housing section, Gear housing section and Inner housing section.

(2)Remove Flat fillister HD pin 6, two Weight holder guides, Flat washer 6, Stop ring E-5, Inner support complete and two M4x25 Hex socket head bolts from Inner housing. (Fig. 47)

(3)While pushing Piston cylinder, remove Counter weight from Swash bearing section as drawn in Fig. 48.

(4)Remove two M4x12 Hex socket head bolts with 1R170 or 1R228. (Fig. 49)

-Then pull Swash bearing section and Piston cylinder section out of Inner housing. (Fig. 49)

-Swash bearing section can be removed from Piston cylinder section with Inner housing attached as drawn in Fig. 50.

(5)Remove Ball bearing 606ZZ from Gear housing complete using the removed Swash bearing section. (Fig. 51)

Fig. 47

Flat fillister HD pin 6

Weight holder guide

 

(2 pcs.)

M4x25 Hex socket

Flat washer 6

 

head bolt (2 pcs.)

 

 

Stop ring E-5

 

Inner housing

Inner support complete

Fig. 49

Fig. 48

Piston cylinder

Swash bearing

Counter

section

 

weight

 

M4x12 Hex socket head bolt (2 pcs.)

Note: These are thread locking screws.

Do not reuse them without applying

ThreeBond 1321B/ 1342 or

Loctite 242.

Swash bearing section

Fig. 50

Inner housing

Swash bearing 10

Piston cylinder

Pull Swash bearing section horizontally with Swash bearing 10 kept tilted, and remove the pole of Swash bearing 10 toward the tilted direction.

Push Piston cylinder into Inner housing

Swash bearing section

to tilt Swash bearing 10.

 

Fig. 51

 

Insert the shaft of Swash bearing section to the hole of Ball bearing 606ZZ, and tilt it back and forth.

Tap Gear housing complete with plastic hammer. Ball bearing 606ZZ is removed together with Swash bearing section.

Ball bearing 606ZZ

Ball bearing 606ZZ

in Gear housing complete

Image 16
Contents Specification Optional accessoriesDX01, DX02 Standard equipmentNecessary Repairing Tools RepairTransmission parts Counterweight SectionRepair Lubrication DISASSEMBLY/ASSEMBLY 1A. Bit holder section for BHR2421B. Holder section for BHR243 DisassemblingTool holder Leaf spring Change cover Drill chuck assembly for BHR243 DISASSEMBLY/ Assembly Hammer mode Change leverRotor Torsion spring 6 for Connector, Battery housing See FigTorque limiter section Figs toImpact bolt in Torque limiter section Correct Wrong Swash bearing section, Piston cylinder section Swash bearing section DISASSEMBLY/ASSEMBLY Oil seal 25, Cup sleeve, Ball bearing 6806LLU PressureMotor of Dust extraction system DX01, DX02 Slide levers of Dust extraction system DX01, DX02 Tips on repair of Dust extraction system DX01, DX02 Circuit diagram Fig. D-1Wiring diagram Fig. D-3DX01, DX02