Sanyo 85464359981002 installation instructions Selecting and Making a Hole

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52
Fig. 3-115
Slight angle
PVC pipe
Plastic cover
Wall
INSIDE
OUTSIDE
(1) Attach the rear panel to the wall with the 10 screws provided. (Fig. 3-116) If you are not able to line up the holes in
the rear panel with the beam locations marked on the wall, use Rawl plugs or
toggle bolts to go through the holes on the panel or drill 3/16" dia. holes in the
panel over the stud locations and then mount the rear panel.
3-31. Installing the Rear Panel onto the Wall
Confirm that the wall is strong enough to support the unit. See either Item a) or b) below depending on the wall type. a) If the Wall is Wooden

Wall-Mounted Type (K Type)

3-29. Removing the Rear Panel from the Unit

(1)Remove the set screws used to fasten the rear panel to the indoor unit during transportation.

(2)Press up on the frame at the 2 locations shown by the arrows in the figure at right, and remove the rear panel.

NOTE

Tubing can be extended in 4 directions as shown in Fig. 3-111.

Screws used during transportation

Press

Remove the rear panel

Select the direction which will provide the shortest run to the outdoor unit.

3-30. Selecting and Making a Hole

(1)

Remove the rear panel from the indoor unit and place it on

 

the wall at the location selected. Fix the rear panel and hook

 

the unit onto it temporarily. Make sure the unit is horizontal

 

using a carpenter’s level or tape measure to measure down

 

from the ceiling.

(2)

Determine which notch of the rear panel should be used.

 

(Fig. 3-112)

(3)

Before drilling a hole, check that there are no studs or pipes

 

behind the determined location. The above precautions are

 

also applicable if tubing goes through the wall in any other

 

location.

Fig. 3-110

Left-rear tubing

Left tubing

Fig. 3-111

Right-rear tubing (recommended)

Right tubing

(4) Using a sabre saw, key hole saw or hole-cutting drill attach-

Kment, make a hole (dia. 3-5/32") in the wall. (Fig. 3-113)

(5)Measure the thickness of the wall from the inside edge to the outside edge and cut the PVC pipe at a slight angle 15/64" shorter than the thickness of the wall. (Fig. 3-114)

(6)Place the plastic cover over the end of the pipe (for indoor side only) and insert in the wall. (Fig. 3-115)

NOTE

The hole should be made at a slight downward gradient to the outside.

CAUTION Avoid areas where electrical wiring or conduits are located.

Center of left rear

Center of right rear

tubing hole

tubing hole

 

 

 

 

 

 

Tubing hole diameter

 

ø3-5/32

 

 

 

 

 

 

 

Fig. 3-112

 

 

 

Indoor

Outdoor

 

side

 

 

 

 

side

 

 

 

 

 

 

 

 

 

 

 

Fig. 3-113

PVC pipe (locally purchased)

Cut at slight angle

Fig. 3-114

Fig. 3-116

Image 52
Contents Outdoor Units R410A Models Indoor UnitsOptional Controllers Special Precautions …In a Room…In Moist or Uneven Locations …In an Area with High WindsCheck of Density Limit Care regarding tubing Be sure to recharge the refrigerant only in liquid formDifferent tools required Manifold gauge Vacuum pumpCompressor specifications are different Single-outlet valveExisting tubing cannot be used especially R22 R410AContents HOW to Process Tubing AIR PurgingTest RUN AppendixGeneral 1-Way Air Discharge Semi-Concealed 4-Way Air Discharge Semi-ConcealedConcealed Duct Concealed Duct High-Static Pressure Ceiling-MountedWall-Mounted Tubing Size Main Tubing Size LA11 Straight Equivalent Length of Joints Items Marks Contents Tubing LengthInstalling Distribution Joint Pay special attention to anyLocation, such as a basement Can accumulate, since refrigOptional Distribution Joint Kit APR-P160BATightening torque for valve stem cap 240 280 lbs · Example Main tubing Distribution joint tubingSelecting the Installation Site Indoor UnitCeiling-Mounted Type Wall-Mounted TypeInstallation space Case of multiple installationsInstalling the Unit in Heavy Snow Areas Precautions for Installation in Heavy Snow AreasAir Discharge Chamber for Top Discharge Countermeasures against snow and windCHX03652/06052 WindFront and both sides must remain open 28-13/16 17-23/32 47-19/32 Obstacle to the rear of unit Obstacle to the front of unitInstallation in front-rear rows Obstacles to the front and rear of unitHOW to Install the Indoor Unit Suspending the Indoor UnitPlacing the Unit Inside the Ceiling 12, 18, 24Installing the Drain Piping PVC pipe must be purchased separately.Be careful since the fan will Start when you short the pinOn the indoor control board Removing the corner cover Installing the Ceiling Panel Main unit Gaps Ceiling surfaceWiring the Ceiling Panel Checking After Installation When Removing the Ceiling Panel for ServicingAdjusting the Auto Flap Special Remarks DC Fan Tap Change ProcedureFollow the diagrams to make the holes in the ceiling Full-scale Installation diagram Suspension lug 25/32 1 Suspension bolts Tubing side Unit Ceiling Material 25/32 Be careful since the fan will start Electrical Power Wiring Wiring connectionsWiring Appearance Part nameRemoving the intake grille Removing the side panelMust be no gap Indoor unit Ceiling surface Ceiling panel Installing the side panel and intake grille Installing the intake grilleOther Check after installation If a wireless remote controller is usedType Length Number of duct flangesEnough to support the weight of the unit It is important that you use extreme careSupporting the indoor unit inside Ceiling. Ensure that the ceiling is strongPipe Short the pin on the indoor control board How to read the diagramIncreasing the Fan Speed 78 and -5 show the detailed dimensions Enough to suport the weight of the unit Indoor Fan Performance How to Read the Diagram Refrigerant tubing drain hose position UnitWeight of the unit. Before Wall and ceiling side opening positionIt is important that you use Indoor unit from the ceilingInside Shaping the Tubing Duct for Fresh AirRear outlet port How to carry out power supply wiring When removing the fasteningBracket from the cover BracketSelecting and Making a Hole Removing the Grille to Install the Indoor Unit If the Wall is Brick, Concrete or SimilarRemoving the grille Attaching the grilleInstalling the Drain Hose Do not supply power to the unit or operateIt until all tubing and wiring to the outdoor Right-rear tubingKHX0752 / 0952 / 1252 KHX2452HOW to Install the Outdoor Unit Electrical Wiring General Precautions on WiringCHX03652 For field wiring rules, please refer CHX06052Wiring System Diagram U, D, T TypeOutdoor unit That all wiring is tightly How to connect wiring to the terminal For stranded wiringResult in unit malfunction Fire hazard may alsoConnecting the Refrigerant Tubing Use of the Flaring Method HOW to Process TubingFlaring Procedure with a Flare Tool Tube diameter Tightening torque Tube thickness Approximate Insulating the Refrigerant Tubing Tubing Insulation Two tubes arranged togetherInsulation material After a tube has beenFinishing the Installation Taping the TubesAIR Purging Evacuation Charging additional refrigerant Use a cylinder designed forFinishing the job Test RUN Test Run Procedure Items to Check Before the Test Run YESOutdoor Unit PCB Setting Examples of the No. of indoor units settings Auto Address Setting Basic wiring diagram Example Automatic Address Setting from the Outdoor UnitIf link wiring is used Automatic Address Setting no compressor operation Automatic Address Setting from Outdoor UnitAutomatic Address Setting in Heating Mode Setting in heating mode beginsAutomatic Address Setting in Cooling Mode Automatic Address Setting from the Remote ControllerDisplay during automatic address setting Remote Controller Test Run Settings If 1 indoor unit is connected to 1 remote controllerChecking the indoor unit addresses LED Alarm Care and Cleaning Type 4-WAYLatch Air intake Safety chain Grille Bolt screws Tips for Energy SavingRemove the air filter from the air intake grille Water drain Air outlet Air intake Ceiling panel optionalTroubleshooting Canvas duct optional Concealed Duct High-Static Pressure Type U, D TypeElectrical box Air outlet side duct flange Troubleshooting CEILING-MOUNTED Air intake grille air intakeOr soot Type Wall-Mounted Tips for Energy Saving

85464359981002 specifications

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