Sanyo 85464359981002 Pay special attention to any, Location, such as a basement

Page 13

Always check the gas density WARNING limit for the room in which the

unit is installed.

1-10. Check of Limit Density

When installing an air conditioner in a room, it is neces- sary to ensure that even if the refrigerant gas accidentally leaks out, its density does not exceed the limit level for that room.

If the density could exceed the limit level, it is necessary to provide an opening between the unit and the adjacent room, or to install mechanical ventilation which is inter- locked with the leak detector.

(Total refrigerant charged amount: oz)

(Min. indoor volume where the indoor unit is installed: ft.3)

<Limit density 0.3 (oz/ft.3)

The limit density of refrigerant which is used in this unit is 0.3 oz/ft.3 (ISO 5149).

The shipped outdoor unit comes charged with the amount of refrigerant fixed for each type, so add it to the amount that is charged in the field. (For the refrigerant charge amount at shipment, refer to the unit’s nameplate.)

CAUTION

Pay special attention to any

 

location, such as a basement,

 

 

etc., where leaking refrigerant

 

can accumulate, since refrig-

 

erant gas is heavier than air.

1-11. Installing Distribution Joint

(1)Refer to “HOW TO ATTACH DISTRIBUTION JOINT” enclosed with the optional distribution joint kit (APR-P160BA).

(2)In order to prevent accumulation of refrigerant oil in stopped units, if the main tubing is horizontal then each branch tubing length should be at an angle that is greater than horizontal. If the main tubing is vertical, provide a raised starting portion for each branch.

(3)If there are height differences between indoor units or if branch tubing that follows a distribution joint is connect- ed to only 1 unit, a trap or ball valve must be added to that distribution joint. (When adding the ball valve, locate it within 1.3 ft. of the distribution joint.)

(Consult with SANYO separately concerning the ball valve.)

If a trap or ball valve is not added, do not operate the system before repairs to a malfunctioning unit are completed. (The refrigerant oil sent through the tubing to the malfunctioning unit will accumulate and may damage the compressor.)

Minimum indoor volume & floor area as against the amount of refrigerant is roughly as given in the following table.

 

ft.3

 

 

 

 

 

 

 

 

 

 

 

 

 

ft.2

 

 

 

10000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1136

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1079

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9000

 

Range below

 

 

 

 

 

 

 

 

 

1022

 

h)

 

 

 

 

 

 

 

 

 

 

 

 

 

8500

 

the density limit of

 

 

 

 

 

 

966

 

g

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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3500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

398

 

8000

 

0.3 oz/ft.3

 

 

 

 

 

 

 

 

 

909

 

 

 

7500

 

 

 

 

 

 

 

 

 

 

852

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7000

 

(countermeasures

 

 

 

 

 

 

795

 

 

 

 

 

 

 

 

 

 

 

 

 

6500

 

not needed)

 

 

 

 

 

 

 

 

 

738

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

682

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

625

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

568

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

511

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

454

 

(whe

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

284

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3000

 

 

 

 

 

 

Range above

 

 

341

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2000

 

 

 

 

 

 

the density limit of

 

 

227

 

 

 

 

 

 

 

 

 

0.3 oz/ft.3

 

 

 

 

 

 

 

1500

 

 

 

 

 

 

 

 

 

 

170

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1000

 

 

 

 

 

 

(countermeasures

 

 

114

 

 

 

 

 

 

 

 

 

 

 

 

 

 

500

 

 

 

 

 

 

needed)

 

 

 

 

57

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

500

1000

1500

2000

2500

3000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

oz

 

 

Total amount of refrigerant

Tube branching methods (horizontal use)

 

 

°

 

to

30

15

 

 

 

 

B

B A

Horizontal A

line View as seen

from arrow

Arrow view

Types of vertical trap specifications

(When using ball valve)

Main tubing

Ball valve

Indoor unit (more than 2 units)

(If only 1 unit is connected,

(BV: purchased

a ball valve is also needed on this side.)

separately)

 

 

Indoor unit (1)

 

(When not using ball valve)

Main tubing

Horizontal

 

 

(Each unit is connected to

 

Indoor unit

 

 

tubing that is either level

 

Branch tubing is

or is directed downward.)

 

directed upward.

 

More than

8in.

Indoor unit is directed downward

13

Image 13
Contents Outdoor Units R410A Models Indoor UnitsOptional Controllers …In a Room Special Precautions…In Moist or Uneven Locations …In an Area with High WindsCheck of Density Limit Be sure to recharge the refrigerant only in liquid form Care regarding tubingDifferent tools required Manifold gauge Vacuum pumpSingle-outlet valve Compressor specifications are differentExisting tubing cannot be used especially R22 R410AContents AIR Purging HOW to Process TubingTest RUN AppendixGeneral 1-Way Air Discharge Semi-Concealed 4-Way Air Discharge Semi-ConcealedConcealed Duct Ceiling-Mounted Concealed Duct High-Static PressureWall-Mounted Tubing Size Main Tubing Size LA11 Straight Equivalent Length of Joints Tubing Length Items Marks ContentsPay special attention to any Installing Distribution JointLocation, such as a basement Can accumulate, since refrigAPR-P160BA Optional Distribution Joint KitTightening torque for valve stem cap 240 280 lbs · Main tubing Distribution joint tubing ExampleIndoor Unit Selecting the Installation SiteCeiling-Mounted Type Wall-Mounted TypeCase of multiple installations Installation spacePrecautions for Installation in Heavy Snow Areas Installing the Unit in Heavy Snow AreasAir Discharge Chamber for Top Discharge Countermeasures against snow and windWind CHX03652/06052Front and both sides must remain open 28-13/16 17-23/32 47-19/32 Obstacle to the front of unit Obstacle to the rear of unitObstacles to the front and rear of unit Installation in front-rear rowsSuspending the Indoor Unit HOW to Install the Indoor UnitPlacing the Unit Inside the Ceiling 12, 18, 24PVC pipe must be purchased separately. Installing the Drain PipingBe careful since the fan will Start when you short the pinOn the indoor control board Removing the corner cover Main unit Gaps Ceiling surface Installing the Ceiling PanelWiring the Ceiling Panel When Removing the Ceiling Panel for Servicing Checking After InstallationAdjusting the Auto Flap Special Remarks DC Fan Tap Change ProcedureFollow the diagrams to make the holes in the ceiling Full-scale Installation diagram Suspension lug 25/32 1 Suspension bolts Tubing side Unit Ceiling Material 25/32 Be careful since the fan will start Wiring connections Electrical Power WiringWiring Appearance Part nameRemoving the side panel Removing the intake grilleMust be no gap Indoor unit Ceiling surface Ceiling panel Installing the intake grille Installing the side panel and intake grilleOther Check after installation If a wireless remote controller is usedNumber of duct flanges Type LengthIt is important that you use extreme care Enough to support the weight of the unitSupporting the indoor unit inside Ceiling. Ensure that the ceiling is strongPipe Short the pin on the indoor control board How to read the diagramIncreasing the Fan Speed 78 and -5 show the detailed dimensions Enough to suport the weight of the unit Indoor Fan Performance How to Read the Diagram Unit Refrigerant tubing drain hose positionWall and ceiling side opening position Weight of the unit. BeforeIt is important that you use Indoor unit from the ceilingInside Shaping the Tubing Duct for Fresh AirRear outlet port When removing the fastening How to carry out power supply wiringBracket from the cover BracketSelecting and Making a Hole If the Wall is Brick, Concrete or Similar Removing the Grille to Install the Indoor UnitRemoving the grille Attaching the grilleDo not supply power to the unit or operate Installing the Drain HoseIt until all tubing and wiring to the outdoor Right-rear tubingKHX2452 KHX0752 / 0952 / 1252HOW to Install the Outdoor Unit General Precautions on Wiring Electrical WiringCHX03652 For field wiring rules, please refer CHX06052U, D, T Type Wiring System DiagramOutdoor unit How to connect wiring to the terminal For stranded wiring That all wiring is tightlyResult in unit malfunction Fire hazard may alsoConnecting the Refrigerant Tubing Use of the Flaring Method HOW to Process TubingFlaring Procedure with a Flare Tool Tube diameter Tightening torque Tube thickness Approximate Two tubes arranged together Insulating the Refrigerant Tubing Tubing InsulationInsulation material After a tube has beenTaping the Tubes Finishing the InstallationAIR Purging Evacuation Charging additional refrigerant Use a cylinder designed forFinishing the job Test RUN YES Test Run Procedure Items to Check Before the Test RunOutdoor Unit PCB Setting Examples of the No. of indoor units settings Automatic Address Setting from the Outdoor Unit Auto Address Setting Basic wiring diagram ExampleIf link wiring is used Automatic Address Setting from Outdoor Unit Automatic Address Setting no compressor operationSetting in heating mode begins Automatic Address Setting in Heating ModeAutomatic Address Setting from the Remote Controller Automatic Address Setting in Cooling ModeDisplay during automatic address setting Remote Controller Test Run Settings If 1 indoor unit is connected to 1 remote controllerChecking the indoor unit addresses LED Alarm Type 4-WAY Care and CleaningTips for Energy Saving Latch Air intake Safety chain Grille Bolt screwsWater drain Air outlet Air intake Ceiling panel optional Remove the air filter from the air intake grilleTroubleshooting Canvas duct optional Concealed Duct High-Static Pressure Type U, D TypeElectrical box Air outlet side duct flange Troubleshooting Air intake grille air intake CEILING-MOUNTEDOr soot Type Wall-Mounted Tips for Energy Saving

85464359981002 specifications

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