Table of Contents
INTRODUCTION | 2 |
Machine Description | 2 |
Contact Info | 2 |
Manual Accuracy | 2 |
Identification | 3 |
Control Panel | 4 |
Machine Data Sheet | 5 |
SECTION 1: SAFETY | 7 |
Safety Instructions for Machinery | 7 |
Safety for Drill Presses | 9 |
SECTION 2: POWER SUPPLY | 10 |
Availability | 10 |
10 | |
Circuit Requirements for 220V | 10 |
Grounding Instructions | 11 |
Extension Cords | 11 |
SECTION 3: SETUP | 12 |
Unpacking | 12 |
Needed for Setup | 12 |
Inventory | 12 |
Cleanup | 13 |
Site Considerations | 14 |
Lifting & Placing | 15 |
Anchoring to Floor | 15 |
Anchoring to Concrete Floors | 15 |
Arbor/Chuck Assembly | 16 |
Initial Lubrication | 16 |
Power Connection | 17 |
Test Run | 18 |
Coolant System | 20 |
Spindle | 21 |
SECTION 4: OPERATIONS | 22 |
Operations Overview | 22 |
Tooling Installation & Removal | 22 |
Installing Tapered Tooling | 23 |
Removing Tooling with Automatic Drift | 23 |
Removing Tooling Manually | 23 |
Depth Stop | 24 |
Table Positioning | 24 |
Raising/Lowering Table | 24 |
Rotating Table | 24 |
Selecting Spindle RPM | 25 |
Drilling Mode | 26 |
Automatic Power Downfeed | 27 |
Tapping Mode | 28 |
Coolant System | 28 |
SECTION 5: ACCESSORIES | 29 |
SECTION 6: MAINTENANCE | 32 |
Schedule | 32 |
Ongoing | 32 |
Daily, After Operations | 32 |
Annually | 32 |
Cleaning and Protecting | 32 |
Lubrication | 33 |
Headstock Lubrication | 33 |
Ball Oilers | 34 |
Changing Coolant | 34 |
SECTION 7: SERVICE | 35 |
Troubleshooting | 35 |
Motor & Electrical | 35 |
Drill Press Operations | 36 |
Replacing Lamp Bulb | 37 |
Torque Limiter | 37 |
SECTION 8: WIRING | 38 |
Wiring Safety Instructions | 38 |
Wiring Overview | 39 |
Component Location Index | 39 |
Power Connection Wiring | 40 |
Electric Clutch Wiring | 40 |
Motor & Pump Wiring | 41 |
Control Panel | 42 |
Control Panel & Limit Switches | 43 |
Electrical Panel Wiring | 44 |
Electrical Wiring Panel Photo | 45 |
SECTION 9: PARTS | 46 |
Table Support & Coolant Breakdown | 46 |
Gearbox Breakdown | 48 |
Gearbox Breakdown 2 | 49 |
Spindle Feed Breakdown | 51 |
Headstock Breakdown | 53 |
Headstock Breakdown 2 | 54 |
Electrical Parts Breakdown | 56 |
Labels & Cosmetics | 58 |
WARRANTY & RETURNS | 61 |