Grizzly G0756 owner manual Table of Contents

Page 3

Table of Contents

INTRODUCTION

2

Machine Description

2

Contact Info

2

Manual Accuracy

2

Identification

3

Control Panel

4

Machine Data Sheet

5

SECTION 1: SAFETY

7

Safety Instructions for Machinery

7

Safety for Drill Presses

9

SECTION 2: POWER SUPPLY

10

Availability

10

Full-Load Current Rating

10

Circuit Requirements for 220V

10

Grounding Instructions

11

Extension Cords

11

SECTION 3: SETUP

12

Unpacking

12

Needed for Setup

12

Inventory

12

Cleanup

13

Site Considerations

14

Lifting & Placing

15

Anchoring to Floor

15

Anchoring to Concrete Floors

15

Arbor/Chuck Assembly

16

Initial Lubrication

16

Power Connection

17

Test Run

18

Coolant System

20

Spindle Break-In

21

SECTION 4: OPERATIONS

22

Operations Overview

22

Tooling Installation & Removal

22

Installing Tapered Tooling

23

Removing Tooling with Automatic Drift

23

Removing Tooling Manually

23

Depth Stop

24

Table Positioning

24

Raising/Lowering Table

24

Rotating Table

24

Selecting Spindle RPM

25

Drilling Mode

26

Automatic Power Downfeed

27

Tapping Mode

28

Coolant System

28

SECTION 5: ACCESSORIES

29

SECTION 6: MAINTENANCE

32

Schedule

32

Ongoing

32

Daily, After Operations

32

Annually

32

Cleaning and Protecting

32

Lubrication

33

Headstock Lubrication

33

Ball Oilers

34

Changing Coolant

34

SECTION 7: SERVICE

35

Troubleshooting

35

Motor & Electrical

35

Drill Press Operations

36

Replacing Lamp Bulb

37

Torque Limiter

37

SECTION 8: WIRING

38

Wiring Safety Instructions

38

Wiring Overview

39

Component Location Index

39

Power Connection Wiring

40

Electric Clutch Wiring

40

Motor & Pump Wiring

41

Control Panel

42

Control Panel & Limit Switches

43

Electrical Panel Wiring

44

Electrical Wiring Panel Photo

45

SECTION 9: PARTS

46

Table Support & Coolant Breakdown

46

Gearbox Breakdown

48

Gearbox Breakdown 2

49

Spindle Feed Breakdown

51

Headstock Breakdown

53

Headstock Breakdown 2

54

Electrical Parts Breakdown

56

Labels & Cosmetics

58

WARRANTY & RETURNS

61

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Contents Model G0756 Industrial Drill Press Page Table of Contents Introduction Machine Description Manual AccuracyContact Info Identification Control Panel Machine Data Sheet Main Specifications Operation Info Safety Instructions for Machinery SafetyPage Safety for Drill Presses Circuit Requirements for Power SupplyAvailability Full-Load Current Rating50 ft Grounding InstructionsExtension Cords Minimum Gauge Size 14 AWGInventory see Figure Qty SetupNeeded for Setup UnpackingInventoryCleanup Before cleaning, gather the followingBasic steps for removing rust preventative Site Considerations Lifting & Placing Anchoring to FloorAnchoring to Concrete Floors Arbor/Chuck Assembly Initial LubricationTo connect the drill chuck with the arbor To connect the power cord to the machine Power ConnectionTest Run Master power switch Model G0756 Mfg. Since 2/13Emergency To test the coolant system Test Coolant SystemSpindle Break-In To perform the spindle break-in procedureTooling Installation Removal OperationsOperations Overview Installing Tapered Tooling Removing Tooling with Automatic DriftRemoving Tooling Manually Rotating Table Depth StopTable Positioning Raising/Lowering TableTo determine the needed RPM Selecting SpindleDrilling Mode Automatic Power Downfeed Tapping Mode Coolant System To use tapping modeTo operate the coolant system G1075-52-PC. Clamping Kit ACcESSORIESH7616 H7617 G3658-Titanium Drill BitsH8262-1⁄2 x MT#4 Keyless Chuck with Integral Shank H7819-Drill & Tap HSS 24 pc. SetMaintenance Cleaning ProtectingSchedule Oil Flow Sight Glass LubricationHeadstock Lubrication To change oil in headstockBall Oilers Changing CoolantMotor & Electrical ServiceTroubleshooting Symptom Possible Cause Possible SolutionDrill Press Operations Replacing Lamp Bulb Torque LimiterTo replace the bulb in the work lamp Wiring Safety Instructions WiringComponent Location Index Wiring OverviewPlug Power Connection WiringElectric Clutch Wiring Hot 220 VACSpindle motor wiring Motor & Pump WiringViewed from behind Control Panel & Limit Switches QM5 QM3 QM2 QM1 Electrical Panel WiringElectrical wiring panel Model G0756 Mfg. Since 2/13 Electrical Wiring Panel PhotoTable Support & Coolant Breakdown PartsDescription Table Support & Coolant Parts ListGearbox Breakdown Gearbox Breakdown Gearbox Parts List Spindle Feed Breakdown Spindle Feed Parts List Headstock Breakdown Headstock Breakdown Headstock Parts List Electrical Parts Breakdown Description Electrical Parts List506 502 503 501 508 509 507 510 504 511 505 512 513 Labels & CosmeticsComments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns