HP A0554832 manual Initial Start-Up

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3-11 Initial Start-Up

•Check the shipping papers against the serial tag to be sure chiller size, type and voltage is correct for the process that will be controlled. Portable chillers are built with a voltage specific compressor and cannot be re-wired for an alternate voltage.

•Check the transformer primary voltage connections to be sure they are configured for the electrical power you are using. The voltage at the main power connection must read within plus or minus ten percent (±10%) of the voltage listed on the serial tag. Electrical connections must conform to all applicable codes.

•Complete chilled water To Process and From Process connections.

•Make sure the chilled water To and From process valves on the chiller are open.

•Be sure the reservoir tank and chilled water circuit piping are filled to the full mark with a water/glycol mixture. The water/glycol mixture should provide for freeze protection to at least 20°F (11ºC) below the leaving water temperature you want.

•The air-cooled condenser should have an adequate supply of 60º to 95ºF (16º to 35ºC) air for proper operation.

•The tower or city water condenser cooling in and out connections should be completed and an adequate supply of 85ºF (30ºC) tower or 70ºF (21ºC) city water, at 25 psi pressure, for proper operation.

•Connect the main 3 phase incoming power to the unit making certain that line one (1) L1 is connected to the A phase, line two (2) L2 is connected to the B phase, and line three (3) L3 is connected to the C phase. Check for proper rotation direction of fan(s) and pump(s). 2 hp and 3 hp models are single phase.

The crankcase heater is automatically energized when the main power is applied. It should be on for at least 24 hours before startup to force dissolved refrigerant from the compressor oil.

2-40 HP Portable Chillers

Chapter 3: Installation

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Contents Hp Portable Chillers Shipping Information Table of Contents Operation HP Portable Chillers How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves ResponsibilityFunctional Description Models Covered in This ManualChilled Water Circuit General DescriptionRefrigeration Circuit Mechanical Features Standard FeaturesOther Mechanical Features Electrical Features Refrigeration FeaturesController Features Other FeaturesSafety Devices and Interlocks High/Low Thermostat ControlCrankcase Heater High Pressure CutoutOil Pressure Safety Switch Fan Cycling SwitchPressure Switch Flow SwitchOptional Features Mounting Features Optional Pump Amperages Voltage Construction Full Load Amps Uncrating InstallationElectrical Connections Process Water Connections Bypass Valve ConsiderationsGalvanic Corrosion Considerations Water Treatment ConsiderationsWater-Cooled Chiller Condensers Condenser ConsiderationsAir-Cooled Chiller Condensers Remote Air-Cooled Chiller Condensers Page Equivalent Length in Feet for Valves and Fittings Chiller Condenser Charge Field Installed Piping Charge Refrigerant Charge DeterminationThree-Phase Compressors Checking Motor DirectionWater Pumps Condenser FanWater Reservoir Part Number DescriptionEthylene Glycol and Propylene Glycol Curves Automatic Water Make-Up Option Initial Start-Up Panel Buttons, Indicator Lights, and Switches E5CK Controller Indicator Name DescriptionOperation Microprocessor ControllersIndicator Name Description Sterlco 2000 Controller Indicator Name Description2000 See on Indicator Name Description Graphic PanelIndicator Name Description Typical Graphic Panels With E5CK Controller With Sterlco 2000 ControllerSetting the Process Water Temperatures Auto-TuningStart-up Optional CommunicationsThermostat Buttons Indicator Name Description Programming the Electronic High/Low ThermostatSelect Fahrenheit or Celsius Stage 2 High Temperature ProtectionStage 1 Freeze Protection Filter Cleaning MaintenanceLubrication Maintaining the Condenser Maintaining the EvaporatorEvaporator Process Piping Y-Strainer Air- and Remote Air-Cooled ChillersPreventative Maintenance Service Troubleshooting HP Portable Chillers TroubleshootingHP Portable Chillers Troubleshooting Warranty AppendixService Department Technical AssistanceParts Department Sales DepartmentDrawings and Specifications Hp and 3 1/2 hp Air-Cooled Portable ChillersHp and 7.5 hp Air-Cooled Portable Chillers Hp and 15 hp Air-Cooled Portable Chillers 20 hp, 25 hp, and 30 hp Air-Cooled Portable Chillers Nominal Condenser water Nominal cooling Water Com Hp and 3.5 hp Water-Cooled Portable ChillersIn. NPT Height Width Depth Lbs Hp and 7.5 hp Water-Cooled Portable Chillers Hp and 15 hp Water-Cooled Portable Chillers 20 hp, 25 hp, and 30 hp Water-Cooled Portable Chillers Hp and 40 hp Water-Cooled Portable Chillers Nominal cooling Com Refrigeration Power in amps e Hp and 7.5 hp Remote Air-Cooled Portable Chillers12.8 17.3 748Hp and 15 hp Remote Air-Cooled Portable Chillers Nominal cooling Com RefrigerationPres Nom Connections 15.0 40.9 34.0 74.7Hp through 40 hp Remote Air-Cooled Portable Chillers To/from No tank Tank, to/from Height Width Depth LbsRemote Condenser Assembly Models ‘A’in ‘B’in ‘C’in ‘D’in ODSinPump Curves, Flow, and Pressure Considerations Hertz Pump CurvesDWG. No. S0554823 Water Pressure Drop Tables Calculating Chiller Nominal Flow and Pressure to ProcessRecirc. power Flow Rate ∆ pressure Gpm Lpm Psi KPa Recirculation Pump SpecificationsFlow and Pressure Considerations Configuration a Remote Air-Cooled Chiller ConfigurationsConfiguration B Configuration C Typical Ductwork for Air-Cooled Chillers Piping Diagrams Central and Gravity Return Piping with Standpipe DiagramTypical Piping Schematic, 2 and 3 1/2 hp Models HP Portable Chillers Appendix HP Portable Chillers Appendix Typical Piping Schematic, 5 hp through 40 hp, No-Pump Models HP Portable Chillers Appendix Electrical Schematics Time-delay Relays Disconnect Switch OptionalTypical Electrical Subpanel Speed FusesTypical Electrical Schematic, 2 hp and 3 1/2 hp Models Typical Power Wiring Schematic, 5 hp through 40 hp Models A0554815HP Portable Chillers Appendix DWG A0554931 DWG A0562343 DWG A0562435 Typical Wiring Schematic, 35 hp and 40 hp Models with Pump DWG A0562434