HP A0554832 manual Operation

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3-11	Initial Start-Up	28
CHAPTER 4: OPERATION		29
4-1	Panel Buttons, Indicator Lights, and Switches	29
	Microprocessor Controllers	29
	Graphic Panel	32
4-2	Start-up	35
4-3	Setting the Process Water Temperatures	35
4-4	Auto-Tuning	35
4-5	Optional Communications	35
4-6	Programming the Electronic High/Low Thermostat	36
CHAPTER 5: MAINTENANCE		38
5-1	Lubrication	38
5-2	Filter Cleaning	38
5-3	Maintaining the Condenser	39
	Air- and Remote Air-Cooled Chillers	39
	Water-Cooled Chillers	39
5-4	Maintaining the Evaporator	39
5-5	Evaporator Process Piping Y-Strainer	39
5-6	Preventative Maintenance Service	40
CHAPTER 6: TROUBLESHOOTING		41
CHAPTER 7: APPENDIX		43
7-1	Warranty	43
7-2	Technical Assistance	44
	Parts Department	44
	Service Department	44
	Sales Department	44
	Contract Department	44
7-3	Drawings and Specifications	45
	2 hp and 3 1/2 hp Air-Cooled Portable Chillers	45
	5 hp and 7.5 hp Air-Cooled Portable Chillers	46
	10 hp and 15 hp Air-Cooled Portable Chillers	47
	20 hp, 25 hp, and 30 hp Air-Cooled Portable Chillers	48
	2 hp and 3.5 hp Water-Cooled Portable Chillers	49
	5 hp and 7.5 hp Water-Cooled Portable Chillers	50
	10 hp and 15 hp Water-Cooled Portable Chillers	51
	20 hp, 25 hp, and 30 hp Water-Cooled Portable Chillers	52
	35 hp and 40 hp Water-Cooled Portable Chillers	53
	5 hp and 7.5 hp Remote Air-Cooled Portable Chillers	54
	10 hp and 15 hp Remote Air-Cooled Portable Chillers	55
	20 hp through 40 hp Remote Air-Cooled Portable Chillers	56
	Remote Condenser Assembly Models	57
7-4	Pump Curves, Flow, and Pressure Considerations	58
	60 Hertz Pump Curves	58
	50 Hertz Pump Curves	59
	Water Pressure Drop Tables	60

2-40 HP Portable Chillers

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Contents Hp Portable Chillers Shipping Information Table of Contents Operation HP Portable Chillers How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves ResponsibilityFunctional Description Models Covered in This ManualChilled Water Circuit General DescriptionRefrigeration Circuit Mechanical Features Standard FeaturesOther Mechanical Features Electrical Features Refrigeration FeaturesController Features Other FeaturesSafety Devices and Interlocks High/Low Thermostat ControlCrankcase Heater High Pressure CutoutOil Pressure Safety Switch Fan Cycling SwitchPressure Switch Flow SwitchOptional Features Mounting Features Optional Pump Amperages Voltage Construction Full Load Amps Uncrating InstallationElectrical Connections Process Water Connections Bypass Valve ConsiderationsGalvanic Corrosion Considerations Water Treatment ConsiderationsWater-Cooled Chiller Condensers Condenser ConsiderationsAir-Cooled Chiller Condensers Remote Air-Cooled Chiller Condensers Page Equivalent Length in Feet for Valves and Fittings Chiller Condenser Charge Field Installed Piping Charge Refrigerant Charge DeterminationThree-Phase Compressors Checking Motor DirectionWater Pumps Condenser FanWater Reservoir Part Number DescriptionEthylene Glycol and Propylene Glycol Curves Automatic Water Make-Up Option Initial Start-Up Panel Buttons, Indicator Lights, and Switches E5CK Controller Indicator Name DescriptionOperation Microprocessor ControllersIndicator Name Description Sterlco 2000 Controller Indicator Name Description2000 See on Indicator Name Description Graphic PanelIndicator Name Description Typical Graphic Panels With E5CK Controller With Sterlco 2000 ControllerSetting the Process Water Temperatures Auto-TuningStart-up Optional CommunicationsThermostat Buttons Indicator Name Description Programming the Electronic High/Low ThermostatSelect Fahrenheit or Celsius Stage 2 High Temperature ProtectionStage 1 Freeze Protection Filter Cleaning MaintenanceLubrication Maintaining the Condenser Maintaining the EvaporatorEvaporator Process Piping Y-Strainer Air- and Remote Air-Cooled ChillersPreventative Maintenance Service Troubleshooting HP Portable Chillers TroubleshootingHP Portable Chillers Troubleshooting Warranty AppendixService Department Technical AssistanceParts Department Sales DepartmentDrawings and Specifications Hp and 3 1/2 hp Air-Cooled Portable ChillersHp and 7.5 hp Air-Cooled Portable Chillers Hp and 15 hp Air-Cooled Portable Chillers 20 hp, 25 hp, and 30 hp Air-Cooled Portable Chillers Nominal Condenser water Nominal cooling Water Com Hp and 3.5 hp Water-Cooled Portable ChillersIn. NPT Height Width Depth Lbs Hp and 7.5 hp Water-Cooled Portable Chillers Hp and 15 hp Water-Cooled Portable Chillers 20 hp, 25 hp, and 30 hp Water-Cooled Portable Chillers Hp and 40 hp Water-Cooled Portable Chillers Nominal cooling Com Refrigeration Power in amps e Hp and 7.5 hp Remote Air-Cooled Portable Chillers12.8 17.3 748Hp and 15 hp Remote Air-Cooled Portable Chillers Nominal cooling Com RefrigerationPres Nom Connections 15.0 40.9 34.0 74.7Hp through 40 hp Remote Air-Cooled Portable Chillers To/from No tank Tank, to/from Height Width Depth LbsRemote Condenser Assembly Models ‘A’in ‘B’in ‘C’in ‘D’in ODSinPump Curves, Flow, and Pressure Considerations Hertz Pump CurvesDWG. No. S0554823 Water Pressure Drop Tables Calculating Chiller Nominal Flow and Pressure to ProcessRecirc. power Flow Rate ∆ pressure Gpm Lpm Psi KPa Recirculation Pump SpecificationsFlow and Pressure Considerations Configuration a Remote Air-Cooled Chiller ConfigurationsConfiguration B Configuration C Typical Ductwork for Air-Cooled Chillers Piping Diagrams Central and Gravity Return Piping with Standpipe DiagramTypical Piping Schematic, 2 and 3 1/2 hp Models HP Portable Chillers Appendix HP Portable Chillers Appendix Typical Piping Schematic, 5 hp through 40 hp, No-Pump Models HP Portable Chillers Appendix Electrical Schematics Time-delay Relays Disconnect Switch OptionalTypical Electrical Subpanel Speed FusesTypical Electrical Schematic, 2 hp and 3 1/2 hp Models Typical Power Wiring Schematic, 5 hp through 40 hp Models A0554815HP Portable Chillers Appendix DWG A0554931 DWG A0562343 DWG A0562435 Typical Wiring Schematic, 35 hp and 40 hp Models with Pump DWG A0562434