HP A0554832 manual Hp and 15 hp Air-Cooled Portable Chillers

Page 47

10 hp and 15 hp Air-Cooled Portable Chillers

Nominal operating parameters for air-cooled models are 50ºF (10ºC) leaving water temperature at 2.4 gpm per ton (9.1 lpm per 3.517 kW) with 95ºF (35ºC) ambient air. For 50 Hz applications, multiply capacity by 0.83. Nominal 60 Hz capacity flow rate must be maintained.

 

Nominal cooling

Water

Com-

Nom.

 

 

Power in amps f, 460/3/60 g

HP

capacity c tons

flow

pressor

pump

Discharge air e

1 pump

2 pumps

 

no pump

1 pump

2 pump

gpm d

hp

hp

openings

cfm h

rated

running

rated

running

10

9.9

9.5

9.4

23.8

10.0

2.0

2 @ 27”

5,800

26.1

21.8

27.8

23.5

15

14.5

14.1

14.0

34.9

15.0

2.0

2 @ 27”

10,000

33.3

27.5

35.0

29.2

cBased on 50ºF (10ºC) chilled water supply temperature and 95ºF (35ºC) ambient air. Optional additional process

pump hp reduces chiller capacity by 0.2 tons per hp (0.703 kW ref. cap. per 0.746 kW pump power).

dBased on 2.4 gpm per ton (9.1 lpm per 3.517 kW), nominal 1 pump.

eCustomer use of ductwork requires optional high-pressure fan for 5 hp to 15 hp (3.73 kW to 11.20 kW) models. f An optional oversized process pump adds to the total rated or running chiller amperage. To find the new total

chiller amperage, subtract the standard process pump amperage from the optional pump amperage (see Figure 1 on page 16), and add it to the chiller rated or running amperage.

g Multiply 460/3/60 amperage by 2.0 for 208-230/3/60 amperages; multiply by 0.8 for 575/3/60 amperages. h To convert cfm to cmh, multiply by 1.699.

10 hp and 15 hp air-cooled chillers come standard with 4” (101 mm) swivel casters.

Com-

Process connections, in. NPT

Dimensions

 

Weights

 

pressor

1

2

no pump,

1 pump, no

in inches c

 

Dry d

Ship. d

Oper. d e

hp

Pump

pumps

no tank

tank,

height

width

 

depth

lbs.

lbs.

 

lbs.

 

 

 

 

to/from

 

 

 

 

 

 

 

 

10.0

1.5”/3.0”

2.0”/3.0

1.5”

1.5” / 2.0”

82.3”

34.0”

 

74.7”

1,305

1,570

 

1,637

15.0

2.0”/3.0”

2.5”/3.0

2.0”

2.0” / 3.0”

82.3”

34.0”

 

74.7”

1,388

1,653

 

1,720

cTo convert to cm, multiply by 2.54. Add to height dimension based on mounting options.

dWeight is for standard chiller. Some optional features will increase weight. Multiply lbs. by 0.454 to calculate Kg. e Operating weight is with a full 40-gallon (151 liter) reservoir tank of water.

2-40 HP Portable Chillers

Chapter 7: Appendix

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Contents Hp Portable Chillers Shipping Information Table of Contents Operation HP Portable Chillers Safety Symbols Used in this Manual SafetyHow to Use This Manual Responsibility Wear Safety Glasses and Work GlovesModels Covered in This Manual Functional DescriptionRefrigeration Circuit General DescriptionChilled Water Circuit Other Mechanical Features Standard FeaturesMechanical Features Other Features Electrical FeaturesRefrigeration Features Controller FeaturesHigh Pressure Cutout Safety Devices and InterlocksHigh/Low Thermostat Control Crankcase HeaterFlow Switch Oil Pressure Safety SwitchFan Cycling Switch Pressure SwitchOptional Features Mounting Features Optional Pump Amperages Voltage Construction Full Load Amps Electrical Connections InstallationUncrating Water Treatment Considerations Process Water ConnectionsBypass Valve Considerations Galvanic Corrosion ConsiderationsAir-Cooled Chiller Condensers Condenser ConsiderationsWater-Cooled Chiller Condensers Remote Air-Cooled Chiller Condensers Page Equivalent Length in Feet for Valves and Fittings Refrigerant Charge Determination Chiller Condenser Charge Field Installed Piping ChargeCondenser Fan Three-Phase CompressorsChecking Motor Direction Water PumpsPart Number Description Water ReservoirEthylene Glycol and Propylene Glycol Curves Automatic Water Make-Up Option Initial Start-Up Microprocessor Controllers Panel Buttons, Indicator Lights, and SwitchesE5CK Controller Indicator Name Description OperationSterlco 2000 Controller Indicator Name Description Indicator Name Description2000 Graphic Panel See on Indicator Name DescriptionIndicator Name Description With Sterlco 2000 Controller Typical Graphic Panels With E5CK ControllerOptional Communications Setting the Process Water TemperaturesAuto-Tuning Start-upProgramming the Electronic High/Low Thermostat Thermostat Buttons Indicator Name DescriptionStage 1 Freeze Protection Stage 2 High Temperature ProtectionSelect Fahrenheit or Celsius Lubrication MaintenanceFilter Cleaning Air- and Remote Air-Cooled Chillers Maintaining the CondenserMaintaining the Evaporator Evaporator Process Piping Y-StrainerPreventative Maintenance Service HP Portable Chillers Troubleshooting TroubleshootingHP Portable Chillers Troubleshooting Appendix WarrantySales Department Service DepartmentTechnical Assistance Parts DepartmentHp and 3 1/2 hp Air-Cooled Portable Chillers Drawings and SpecificationsHp and 7.5 hp Air-Cooled Portable Chillers Hp and 15 hp Air-Cooled Portable Chillers 20 hp, 25 hp, and 30 hp Air-Cooled Portable Chillers In. NPT Height Width Depth Lbs Hp and 3.5 hp Water-Cooled Portable ChillersNominal Condenser water Nominal cooling Water Com Hp and 7.5 hp Water-Cooled Portable Chillers Hp and 15 hp Water-Cooled Portable Chillers 20 hp, 25 hp, and 30 hp Water-Cooled Portable Chillers Hp and 40 hp Water-Cooled Portable Chillers 748 Nominal cooling Com Refrigeration Power in amps eHp and 7.5 hp Remote Air-Cooled Portable Chillers 12.8 17.315.0 40.9 34.0 74.7 Hp and 15 hp Remote Air-Cooled Portable ChillersNominal cooling Com Refrigeration Pres Nom ConnectionsTo/from No tank Tank, to/from Height Width Depth Lbs Hp through 40 hp Remote Air-Cooled Portable Chillers‘A’in ‘B’in ‘C’in ‘D’in ODSin Remote Condenser Assembly ModelsHertz Pump Curves Pump Curves, Flow, and Pressure ConsiderationsDWG. No. S0554823 Calculating Chiller Nominal Flow and Pressure to Process Water Pressure Drop TablesFlow and Pressure Considerations Recirculation Pump SpecificationsRecirc. power Flow Rate ∆ pressure Gpm Lpm Psi KPa Configuration B Configuration C Remote Air-Cooled Chiller ConfigurationsConfiguration a Typical Ductwork for Air-Cooled Chillers Central and Gravity Return Piping with Standpipe Diagram Piping DiagramsTypical Piping Schematic, 2 and 3 1/2 hp Models HP Portable Chillers Appendix HP Portable Chillers Appendix Typical Piping Schematic, 5 hp through 40 hp, No-Pump Models HP Portable Chillers Appendix Speed Fuses Electrical SchematicsTime-delay Relays Disconnect Switch Optional Typical Electrical SubpanelTypical Electrical Schematic, 2 hp and 3 1/2 hp Models A0554815 Typical Power Wiring Schematic, 5 hp through 40 hp ModelsHP Portable Chillers Appendix DWG A0554931 DWG A0562343 DWG A0562435 Typical Wiring Schematic, 35 hp and 40 hp Models with Pump DWG A0562434