HP A0554832 manual Hp and 40 hp Water-Cooled Portable Chillers

Page 53

35 hp and 40 hp Water-Cooled Portable Chillers

Nominal operating parameters for water-cooled models are 50ºF (10ºC) leaving water temperature at 2.4 gpm per ton (9.1 lpm per 3.517 kW) with 85ºF (29ºC) tower water. For 50 Hz applications, multiply capacity by 0.83. Nominal 60 Hz capacity flow rate must be maintained.

	Nominal cooling			Nominal	Com-		Condenser water					Power in amps g
	capacity c tons			water	pres-	Nom.	Water		flow in gpm			460/3/60 h
HP	no	1	2	flow	sor	pump	conn.		Tower	City	1 pump		2 pumps
	pump	pump	pump	gpm d	hp	hp	in. NPTwater e			water f	rated	running	rated	running
35	34.2	32.7	32.3	82.0	35	7.5	2.5”	102.5		51.3	64.4	55.7	67.5		58.8
40	41.0	39.5	39.1	98.4	40	7.5	2.5”	123.0		61.5	81.9	63.1	85.0		66.2

cBased on 50ºF (10ºC) chilled water supply temperature and 85ºF (29ºC) tower water. Optional additional process pump hp reduces chiller capacity by 0.2 tons per hp (0.703 kW ref. cap. per 0.746 kW pump power).

dBased on 2.4 gpm per ton (9.1 lpm per 3.517 kW), nominal 1 pump.

eBased on availability of 85ºF (29ºC) tower water at 25 psi (172.4 kPa/1.7 bars) minimum. f Based on availability of 70ºF (21ºC) city water at 25 psi (172.4 kPa/1.7 bars) minimum.

gAn optional oversized process pump adds to the total rated or running chiller amperage. To find the new total chiller amperage, subtract the standard process pump amperage from the optional pump amperage (see Figure 1

on page 16), and add it to the chiller rated or running amperage.

hMultiply 460/3/60 amperage by 2.0 for 208-230/3/60 amperages.

35 hp and 40 hp water-cooled chillers come standard with 4” (101 mm) swivel casters.

Com-

Process connections, in. NPT

Dimensions

Weights

pressor

1 pump

2 Pump

no pump,

1 pump, no

in inches c

Dry d

Ship. d

Oper. d e

hp

to/from

to/from

no tank

tank,

height

width

depth

lbs.

lbs.

lbs.

to/from

35

2.5” / 3”

2.5” / 3”

2.5”

2.5” / 3”

59.9”

34.0”

100.7”

2,669

2,919

3,358

40

2.5” / 3”

2.5” / 3”

2.5”

2.5” / 3”

59.9”

34.0”

100.7”

2,680

2,930

3,369

cTo convert to cm, multiply by 2.54. Add to height dimension based on mounting options.

dWeight is for standard chiller. Some optional features will increase weight. Multiply by 0.454 to calculate Kg. e Operating weight is with a full 80-gallon (303 liter) reservoir tank of water.

2-40 HP Portable Chillers

Chapter 7: Appendix

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Contents Hp Portable Chillers Shipping Information Table of Contents Operation HP Portable Chillers Safety Symbols Used in this Manual SafetyHow to Use This Manual Responsibility Wear Safety Glasses and Work GlovesModels Covered in This Manual Functional DescriptionRefrigeration Circuit General DescriptionChilled Water Circuit Other Mechanical Features Standard FeaturesMechanical Features Refrigeration Features Electrical FeaturesController Features Other FeaturesHigh/Low Thermostat Control Safety Devices and InterlocksCrankcase Heater High Pressure CutoutFan Cycling Switch Oil Pressure Safety SwitchPressure Switch Flow SwitchOptional Features Mounting Features Optional Pump Amperages Voltage Construction Full Load Amps Electrical Connections InstallationUncrating Bypass Valve Considerations Process Water ConnectionsGalvanic Corrosion Considerations Water Treatment ConsiderationsAir-Cooled Chiller Condensers Condenser ConsiderationsWater-Cooled Chiller Condensers Remote Air-Cooled Chiller Condensers Page Equivalent Length in Feet for Valves and Fittings Refrigerant Charge Determination Chiller Condenser Charge Field Installed Piping ChargeChecking Motor Direction Three-Phase CompressorsWater Pumps Condenser FanPart Number Description Water ReservoirEthylene Glycol and Propylene Glycol Curves Automatic Water Make-Up Option Initial Start-Up E5CK Controller Indicator Name Description Panel Buttons, Indicator Lights, and SwitchesOperation Microprocessor ControllersSterlco 2000 Controller Indicator Name Description Indicator Name Description2000 Graphic Panel See on Indicator Name DescriptionIndicator Name Description With Sterlco 2000 Controller Typical Graphic Panels With E5CK ControllerAuto-Tuning Setting the Process Water TemperaturesStart-up Optional CommunicationsProgramming the Electronic High/Low Thermostat Thermostat Buttons Indicator Name DescriptionStage 1 Freeze Protection Stage 2 High Temperature ProtectionSelect Fahrenheit or Celsius Lubrication MaintenanceFilter Cleaning Maintaining the Evaporator Maintaining the CondenserEvaporator Process Piping Y-Strainer Air- and Remote Air-Cooled ChillersPreventative Maintenance Service HP Portable Chillers Troubleshooting TroubleshootingHP Portable Chillers Troubleshooting Appendix WarrantyTechnical Assistance Service DepartmentParts Department Sales DepartmentHp and 3 1/2 hp Air-Cooled Portable Chillers Drawings and SpecificationsHp and 7.5 hp Air-Cooled Portable Chillers Hp and 15 hp Air-Cooled Portable Chillers 20 hp, 25 hp, and 30 hp Air-Cooled Portable Chillers In. NPT Height Width Depth Lbs Hp and 3.5 hp Water-Cooled Portable ChillersNominal Condenser water Nominal cooling Water Com Hp and 7.5 hp Water-Cooled Portable Chillers Hp and 15 hp Water-Cooled Portable Chillers 20 hp, 25 hp, and 30 hp Water-Cooled Portable Chillers Hp and 40 hp Water-Cooled Portable Chillers Hp and 7.5 hp Remote Air-Cooled Portable Chillers Nominal cooling Com Refrigeration Power in amps e12.8 17.3 748Nominal cooling Com Refrigeration Hp and 15 hp Remote Air-Cooled Portable ChillersPres Nom Connections 15.0 40.9 34.0 74.7To/from No tank Tank, to/from Height Width Depth Lbs Hp through 40 hp Remote Air-Cooled Portable Chillers‘A’in ‘B’in ‘C’in ‘D’in ODSin Remote Condenser Assembly ModelsHertz Pump Curves Pump Curves, Flow, and Pressure ConsiderationsDWG. No. S0554823 Calculating Chiller Nominal Flow and Pressure to Process Water Pressure Drop TablesFlow and Pressure Considerations Recirculation Pump SpecificationsRecirc. power Flow Rate ∆ pressure Gpm Lpm Psi KPa Configuration B Configuration C Remote Air-Cooled Chiller ConfigurationsConfiguration a Typical Ductwork for Air-Cooled Chillers Central and Gravity Return Piping with Standpipe Diagram Piping DiagramsTypical Piping Schematic, 2 and 3 1/2 hp Models HP Portable Chillers Appendix HP Portable Chillers Appendix Typical Piping Schematic, 5 hp through 40 hp, No-Pump Models HP Portable Chillers Appendix Time-delay Relays Disconnect Switch Optional Electrical SchematicsTypical Electrical Subpanel Speed FusesTypical Electrical Schematic, 2 hp and 3 1/2 hp Models A0554815 Typical Power Wiring Schematic, 5 hp through 40 hp ModelsHP Portable Chillers Appendix DWG A0554931 DWG A0562343 DWG A0562435 Typical Wiring Schematic, 35 hp and 40 hp Models with Pump DWG A0562434