HP A0554832 manual HP Portable Chillers

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	Flow and Pressure Considerations	61
	Recirculation Pump Specifications	61
7-5 Remote Air-Cooled Chiller Configurations		62
7-6 Typical Ductwork for Air-Cooled Chillers		63
7-7	Piping Diagrams	64
	Central and Gravity Return Piping with Standpipe Diagram	64
	Typical Piping Schematic, 2 and 3 1/2 hp Models	65
	Typical Piping Schematic, 5 hp through 40 hp, One-Pump Models	66
	Typical Piping Schematic, 5 hp through 40 hp, Two-Pump Models	67
	Typical Piping Schematic, 5 hp through 40 hp, No-Pump Models	68
	Typical Piping Schematic, 5 hp through 40 hp, One-Pump Models	69
7-8	Electrical Schematics	70
	Typical Electrical Subpanel	70
	Typical Electrical Schematic, 2 hp and 3 1/2 hp Models	71
	Typical Power Wiring Schematic, 5 hp through 40 hp Models	72
	Typical Wiring Schematic, 5 hp through 15 hp Models with Pump	73
	Typical Wiring Schematic, 5 hp through 15 hp Models without Pump	74
	Typical Wiring Schematic, 20 hp through 30 hp Models with Pump	75
	Typical Wiring Schematic, 20 hp through 30 hp Models without Pump	76
	Typical Wiring Schematic, 35 hp and 40 hp Models with Pump	77
	Typical Wiring Schematic, 35 hp and 40 hp Models without Pump	78

2-40 HP Portable Chillers

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Contents Hp Portable Chillers Shipping Information Table of Contents Operation HP Portable Chillers Safety Symbols Used in this Manual SafetyHow to Use This Manual Responsibility Wear Safety Glasses and Work GlovesModels Covered in This Manual Functional DescriptionRefrigeration Circuit General DescriptionChilled Water Circuit Other Mechanical Features Standard FeaturesMechanical Features Refrigeration Features Electrical FeaturesController Features Other FeaturesHigh/Low Thermostat Control Safety Devices and InterlocksCrankcase Heater High Pressure CutoutFan Cycling Switch Oil Pressure Safety SwitchPressure Switch Flow SwitchOptional Features Mounting Features Optional Pump Amperages Voltage Construction Full Load Amps Electrical Connections InstallationUncrating Bypass Valve Considerations Process Water ConnectionsGalvanic Corrosion Considerations Water Treatment ConsiderationsAir-Cooled Chiller Condensers Condenser ConsiderationsWater-Cooled Chiller Condensers Remote Air-Cooled Chiller Condensers Page Equivalent Length in Feet for Valves and Fittings Refrigerant Charge Determination Chiller Condenser Charge Field Installed Piping ChargeChecking Motor Direction Three-Phase CompressorsWater Pumps Condenser FanPart Number Description Water ReservoirEthylene Glycol and Propylene Glycol Curves Automatic Water Make-Up Option Initial Start-Up E5CK Controller Indicator Name Description Panel Buttons, Indicator Lights, and SwitchesOperation Microprocessor ControllersSterlco 2000 Controller Indicator Name Description Indicator Name Description2000 Graphic Panel See on Indicator Name DescriptionIndicator Name Description With Sterlco 2000 Controller Typical Graphic Panels With E5CK ControllerAuto-Tuning Setting the Process Water TemperaturesStart-up Optional CommunicationsProgramming the Electronic High/Low Thermostat Thermostat Buttons Indicator Name DescriptionStage 1 Freeze Protection Stage 2 High Temperature ProtectionSelect Fahrenheit or Celsius Lubrication MaintenanceFilter Cleaning Maintaining the Evaporator Maintaining the CondenserEvaporator Process Piping Y-Strainer Air- and Remote Air-Cooled ChillersPreventative Maintenance Service HP Portable Chillers Troubleshooting TroubleshootingHP Portable Chillers Troubleshooting Appendix WarrantyTechnical Assistance Service DepartmentParts Department Sales DepartmentHp and 3 1/2 hp Air-Cooled Portable Chillers Drawings and SpecificationsHp and 7.5 hp Air-Cooled Portable Chillers Hp and 15 hp Air-Cooled Portable Chillers 20 hp, 25 hp, and 30 hp Air-Cooled Portable Chillers In. NPT Height Width Depth Lbs Hp and 3.5 hp Water-Cooled Portable ChillersNominal Condenser water Nominal cooling Water Com Hp and 7.5 hp Water-Cooled Portable Chillers Hp and 15 hp Water-Cooled Portable Chillers 20 hp, 25 hp, and 30 hp Water-Cooled Portable Chillers Hp and 40 hp Water-Cooled Portable Chillers Hp and 7.5 hp Remote Air-Cooled Portable Chillers Nominal cooling Com Refrigeration Power in amps e12.8 17.3 748Nominal cooling Com Refrigeration Hp and 15 hp Remote Air-Cooled Portable ChillersPres Nom Connections 15.0 40.9 34.0 74.7To/from No tank Tank, to/from Height Width Depth Lbs Hp through 40 hp Remote Air-Cooled Portable Chillers‘A’in ‘B’in ‘C’in ‘D’in ODSin Remote Condenser Assembly ModelsHertz Pump Curves Pump Curves, Flow, and Pressure ConsiderationsDWG. No. S0554823 Calculating Chiller Nominal Flow and Pressure to Process Water Pressure Drop TablesFlow and Pressure Considerations Recirculation Pump SpecificationsRecirc. power Flow Rate ∆ pressure Gpm Lpm Psi KPa Configuration B Configuration C Remote Air-Cooled Chiller ConfigurationsConfiguration a Typical Ductwork for Air-Cooled Chillers Central and Gravity Return Piping with Standpipe Diagram Piping DiagramsTypical Piping Schematic, 2 and 3 1/2 hp Models HP Portable Chillers Appendix HP Portable Chillers Appendix Typical Piping Schematic, 5 hp through 40 hp, No-Pump Models HP Portable Chillers Appendix Time-delay Relays Disconnect Switch Optional Electrical SchematicsTypical Electrical Subpanel Speed FusesTypical Electrical Schematic, 2 hp and 3 1/2 hp Models A0554815 Typical Power Wiring Schematic, 5 hp through 40 hp ModelsHP Portable Chillers Appendix DWG A0554931 DWG A0562343 DWG A0562435 Typical Wiring Schematic, 35 hp and 40 hp Models with Pump DWG A0562434