HP A0554832 manual Indicator Name Description

Page 33

Indicator

Name

Description

 

 

 

 

Low Water

The Low Water Flow/Pressure light comes on when

 

Flow/Pressure

the flow switch (pressure switch on 2 & 3 hp

 

Light

models) senses that the water/glycol flow rate

 

 

through the evaporator has dropped below an

 

 

acceptable level. The flow switch opens shutting

 

 

down the pump(s) and the chiller.

 

 

 

 

Low Refrigerant

The Low Refrigerant Pressure light come on if the

 

Pressure Light

compressor suction pressure drops below the limit

 

 

of the low pressure cutout switch. The compressor

 

 

shuts off, but the pump(s) continues to run.

 

 

The indicator turns off and compressor restarts

 

 

automatically when the refrigerant pressure rises to

 

 

the limit of the low-pressure cutout switch. Call a

 

 

qualified refrigeration service technician or contact

 

 

the Service Department.

 

 

 

 

Low Oil Pressure

The Low Oil Pressure light is installed on chillers

 

Light

with a semi-hermetic compressor that have an oil

 

 

pump. A differential pressure switch monitors the

 

 

difference between crankcase pressure and oil pump

 

 

pressure.

 

 

If the pressure drops to an unsafe level for more

 

 

than two minutes the switch will open the control

 

 

wiring circuit, shutting off the compressor, turning

 

 

the light on, but allowing the pump(s) to continue

 

 

running. This is a manual reset switch. Call a

 

 

qualified refrigeration service technician or the

 

 

Service Department.

 

 

 

 

Control Power

The green, lighted, sustained-on Control Power

 

Lighted Switch

Switch lights whenever the switch is in the ON

 

 

position and the control circuit is energized.

 

 

 

 

Alarm Silence

The red momentary-on Alarm Silence Switch is

 

Switch

used to turn off the audible alarm on chillers that are

 

 

built with the audible or audible/visual alarm option.

 

 

This switch is always provided and requires no

 

 

additional wiring if either alarm option is installed at

 

 

a later time.

 

 

 

2-40 HP Portable Chillers

Chapter 4: Operation

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Contents Hp Portable Chillers Shipping Information Table of Contents Operation HP Portable Chillers Safety How to Use This ManualSafety Symbols Used in this Manual Responsibility Wear Safety Glasses and Work GlovesModels Covered in This Manual Functional DescriptionGeneral Description Chilled Water CircuitRefrigeration Circuit Standard Features Mechanical FeaturesOther Mechanical Features Refrigeration Features Electrical FeaturesController Features Other FeaturesHigh/Low Thermostat Control Safety Devices and InterlocksCrankcase Heater High Pressure CutoutFan Cycling Switch Oil Pressure Safety SwitchPressure Switch Flow SwitchOptional Features Mounting Features Optional Pump Amperages Voltage Construction Full Load Amps Installation UncratingElectrical Connections Bypass Valve Considerations Process Water ConnectionsGalvanic Corrosion Considerations Water Treatment ConsiderationsCondenser Considerations Water-Cooled Chiller CondensersAir-Cooled Chiller Condensers Remote Air-Cooled Chiller Condensers Page Equivalent Length in Feet for Valves and Fittings Refrigerant Charge Determination Chiller Condenser Charge Field Installed Piping ChargeChecking Motor Direction Three-Phase CompressorsWater Pumps Condenser FanPart Number Description Water ReservoirEthylene Glycol and Propylene Glycol Curves Automatic Water Make-Up Option Initial Start-Up E5CK Controller Indicator Name Description Panel Buttons, Indicator Lights, and SwitchesOperation Microprocessor ControllersSterlco 2000 Controller Indicator Name Description Indicator Name Description2000 Graphic Panel See on Indicator Name DescriptionIndicator Name Description With Sterlco 2000 Controller Typical Graphic Panels With E5CK ControllerAuto-Tuning Setting the Process Water TemperaturesStart-up Optional CommunicationsProgramming the Electronic High/Low Thermostat Thermostat Buttons Indicator Name DescriptionStage 2 High Temperature Protection Select Fahrenheit or CelsiusStage 1 Freeze Protection Maintenance Filter CleaningLubrication Maintaining the Evaporator Maintaining the CondenserEvaporator Process Piping Y-Strainer Air- and Remote Air-Cooled ChillersPreventative Maintenance Service HP Portable Chillers Troubleshooting TroubleshootingHP Portable Chillers Troubleshooting Appendix WarrantyTechnical Assistance Service DepartmentParts Department Sales DepartmentHp and 3 1/2 hp Air-Cooled Portable Chillers Drawings and SpecificationsHp and 7.5 hp Air-Cooled Portable Chillers Hp and 15 hp Air-Cooled Portable Chillers 20 hp, 25 hp, and 30 hp Air-Cooled Portable Chillers Hp and 3.5 hp Water-Cooled Portable Chillers Nominal Condenser water Nominal cooling Water ComIn. NPT Height Width Depth Lbs Hp and 7.5 hp Water-Cooled Portable Chillers Hp and 15 hp Water-Cooled Portable Chillers 20 hp, 25 hp, and 30 hp Water-Cooled Portable Chillers Hp and 40 hp Water-Cooled Portable Chillers Hp and 7.5 hp Remote Air-Cooled Portable Chillers Nominal cooling Com Refrigeration Power in amps e12.8 17.3 748Nominal cooling Com Refrigeration Hp and 15 hp Remote Air-Cooled Portable ChillersPres Nom Connections 15.0 40.9 34.0 74.7To/from No tank Tank, to/from Height Width Depth Lbs Hp through 40 hp Remote Air-Cooled Portable Chillers‘A’in ‘B’in ‘C’in ‘D’in ODSin Remote Condenser Assembly ModelsHertz Pump Curves Pump Curves, Flow, and Pressure ConsiderationsDWG. No. S0554823 Calculating Chiller Nominal Flow and Pressure to Process Water Pressure Drop TablesRecirculation Pump Specifications Recirc. power Flow Rate ∆ pressure Gpm Lpm Psi KPaFlow and Pressure Considerations Remote Air-Cooled Chiller Configurations Configuration aConfiguration B Configuration C Typical Ductwork for Air-Cooled Chillers Central and Gravity Return Piping with Standpipe Diagram Piping DiagramsTypical Piping Schematic, 2 and 3 1/2 hp Models HP Portable Chillers Appendix HP Portable Chillers Appendix Typical Piping Schematic, 5 hp through 40 hp, No-Pump Models HP Portable Chillers Appendix Time-delay Relays Disconnect Switch Optional Electrical SchematicsTypical Electrical Subpanel Speed FusesTypical Electrical Schematic, 2 hp and 3 1/2 hp Models A0554815 Typical Power Wiring Schematic, 5 hp through 40 hp ModelsHP Portable Chillers Appendix DWG A0554931 DWG A0562343 DWG A0562435 Typical Wiring Schematic, 35 hp and 40 hp Models with Pump DWG A0562434