York BCH 036, 048 & 060 installation manual Safety Controls

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177820-YIM-A-0506

The ASCD is initiated on unit start-up and on any com- pressor reset or lock-out.

FLASH CODES

The UCB will initiate a flash code associated with errors within the system. Refer to UNIT CONTROL BOARD FLASH CODES Table 23.

RESET

Remove the call for cooling, by raising thermostat set- ting higher than the conditioned space temperature. This resets any pressure or freezestat flash codes.

HEATING SEQUENCE OF OPERATIONS

WITH OR WITHOUT ELECTRIC HEAT

When the thermostat calls for the first stage of heating, the low voltage control circuit is completed between “R” and “W1”. The 24vac signal is passed through the UCB to the “Y” contact on the Defrost Control (DC) assuring the reversing valve cannot be energized, except during defrost. If the ASCD timer is satisfied the UCB will energize compressor contactor M1.

If the compressor alone cannot satisfy the heating requirements, a second stage call from the thermostat completes the circuit between “R” and “W2”. This 24vac signal is passed through the UCB to the electric heat section (if available). The total available kW of electric heat will be energized on a call for “W2”.

DEFROST MODE

As mentioned earlier, the defrost control (DC) utilizes a time/temperature defrost scheme. The following two conditions must be met before the DC will enter a defrost mode:

The defrost thermostat (SD) must be closed. This nor- mally open thermostat is mounted on the liquid line and is set to close at 28 ± 4°F.

Once the defrost thermostat closes, the defrost control starts a run timer that must be satisfied before defrost can begin. This is accumulated compressor run time. The selection pin is factory set at 60 minutes, but is field adjustable to 30, 60 or 90 minutes.

When the DC enters the defrost mode, it’s on-board defrost relay is powered. This energizes the reversing valve, de-energizes the condenser fan motor and ener- gizes the unit’s optional electric heater. The DC remains in defrost mode until either of the following two conditions is met:

1.The liquid line thermostat is open. It is set to open at 55 ± 4°F.

2.The maximum defrost run time of 10 minutes is met.

FORCED DEFROST

The processor on the defrost board is only energized when the defrost sensor (DS) is closed.

To create a forced defrost:

1.The DS must either be closed or a jumper must be placed across the DFS terminals on the board.

2.Place a jumper across the test pin terminals on the board.

Depending on the selected defrost minimum run time of 30, 60 or 90 minutes, the board will go into defrost in 7.5, 15 or 22.5 seconds.

The DC will remain in defrost until the jumpers across the DS and the test pin terminals are removed.

Once the jumpers are removed, the board then ter- minates defrost when the DS opens or a maximum of 10 minutes after the test pin jumper is removed, whichever comes first.

SAFETY CONTROLS

The control circuit includes the following safety con- trols:

1.Temperature Limit Switch (TLS) - This control is located inside the heater compartment and is set to open at the temperature indicated in the Electric Heat Limit Control Setting Table 21. It resets auto- matically. The limit switch operates when a high temperature condition, caused by inadequate sup- ply air flow occurs, thus shutting down the heater and energizing the blower.

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Unitary Products Group

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Contents CONTENTS BCHINSTALLATION MANUAL SUNLINE SINGLE PACKAGE HEAT PUMPTABLE OF CONTENTS SEQUENCE OF OPERATIONS OVERVIEWCOOLING SEQUENCE OF OPERATION LIST OF FIGURES LIST OF TABLESINSPECTION SAFETY CONSIDERATIONSGENERAL REFERENCEPRODUCT NOMENCLATURE INSTALLATIONINSTALLATION SAFETY INFORMATION LIMITATIONSRIGGING AND HANDLING TABLE 1 UNIT APPLICATION DATA BCHLOCATION CLEARANCESFIGURE 1 - RECOMMENDED DRAIN PIPING COMPRESSORS DUCTWORKCONDENSATE DRAIN FIGURE 2 - COMPRESSOR RESTRAINING BRACKETSERVICE ACCESS FILTERSFIGURE 3 - TYPICAL FIELD POWER & CONTROL WIRING TYPICAL POWER WIRINGTYPICAL CONTROL WIRING COOLING / HEATING 24 VOLT THERMOSTATOPTIONS/ACCESSORIES POWER AND CONTROL WIRINGTABLE 2 CONTROL WIRE SIZES THERMOSTATTABLE 3 ELECTRIC HEATER CFM LIMITATIONS ECONOMIZER/MOTORIZED DAMPER AND RAIN HOODMINIMUM POSITION ADJUSTMENT FIGURE 4 - ENTHALPY SETPOINT ADJUSTMENTFIGURE 5 - HONEYWELL ECONOMIZER CONTROL W7212 ENTHALPY SET POINT ADJUSTMENTFIGURE 6 - FOUR AND SIX POINT LOADING TABLE 5 BCH 4 POINT LOADS WEIGHT DISTRIBUTIONTABLE 6 BCH 6 POINT LOADS WEIGHT DISTRIBUTION TABLE 4 CENTER OF GRAVITY ALL MODELSTABLE 8 OPERATING WEIGHTS LBS TABLE 7 PHYSICAL DATACOMPRESSORS Unitary Products Group None Unitary Products Group POWER SUPPLY TABLE 11 ELECTRIC HEAT CORRECTION FACTORSTABLE 12 VOLTAGE LIMITATIONS1 NOMINAL VOLTAGEFIGURE 8 - UNIT WITH ECONOMIZER RAINHOOD DETAIL “A”DETAIL “B” TABLE 13 UTILITIES ENTRY FIGURE 10 - UNIT DIMENSIONS REAR VIEWFIGURE 11 - DISCONNECT/BLOWER ACCESS LOCATION TABLE 14 MINIMUM CLEARANCESUnitary Products Group Page Unitary Products Group TABLE 19 BELT DRIVE BLOWER MOTOR AND DRIVE DATA 177820-YIM-A-0506Unitary Products Group PHASING FIGURE 12 - BELT ADJUSTMENTTABLE 20 STATIC RESISTANCES 5.Afteradjusting,re-tightennutsASEQUENCE OF OPERATIONS OVERVIEW OPERATIONFIGURE 13 - PRESSURE DROP ACROSS COIL COOLING SEQUENCE OF OPERATIONHIGH-PRESSURELIMIT SWITCH COOLING OPERATION ERRORSECONOMIZER SINGLE OR DUAL WITH POWER EXHAUST INTERMITTENT BLOWERLOW-PRESSURELIMIT SWITCH SAFETY CONTROLSCOMPRESSOR PROTECTION FREEZESTATSAFETY CONTROLS HEAT ANTICIPATOR SETPOINTS TABLE 21 ELECTRIC HEAT LIMIT CONTROL SETTINGSTART-UPCOOLING TABLE 22 ELECTRIC HEAT ANTICIPATOR SETPOINTSOPERATING INSTRUCTIONS TROUBLESHOOTINGCOOLING TROUBLESHOOTING GUIDE POST START CHECK LIST177820-YIM-A-0506 a.24 volts at the thermostat Y1 terminalUnitary Products Group UNIT FLASH CODES MAINTENANCENORMAL MAINTENANCE TABLE 23 UNIT CONTROL BOARD FLASH CODES177820-YIM-A-0506 MOTORSOUTDOOR COIL Unitary Products GroupNorman Unitary5005 Products