AC International 8200 Series instruction manual Installation, Pump Location, Receiving Pump

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INSTALLATION

PUMP LOCATION

Locate the pump so there is sufficient room for inspection, maintenance and service. If the use of a hoist or tackle is needed, allow ample head room.

WARNING: Falling Objects Hazard

Eyebolts or lifting lugs, if provided, are for lifting only the components to which they are attached. Failure to follow these instructions could result in serious personal injury or death, or property damage.

If lifting base pump is required, use a nylon string, chain, or wire rope, hitch around both bearing supports. If lifting of the entire pump is required, do so with slings placed under the base rails as shown.

Care must be taken to size equipment for unbalanced loads which may exist if the motor is not mounted on the base at the time of lifting. Motor may or may not be mounted at the factory.

Pump, base, and driver assemblies where the base length exceeds 100 inches may not be safe to lift as a complete assembly. Damage to the baseplate may occur. If the driver has been mounted on the baseplate at the factory, it is safe to lift the entire assembly. If the driver has not been mounted at the factory, and the overall baseplate length exceeds 100 inches, do not lift the entire assembly consisting of pump, base, and driver. Instead, lift the pump and baseplate to its final location without the driver. Then mount the driver.

The best pump location for sound and vibration ab-sorption is on a concrete floor with subsoil underneath. If the pump location is overhead, special precautions should be undertaken to reduce possible sound transmission. Consult a sound specialist.

NYLON SLING,

CHAIN OR WIRE

ROPE

CHOKER

HITCH

AROUND

BEARING

FRAME

FIGURE 4

If the pump is not on a closed system, it should be placed as near as possible to the source of the liquid supply, and located to permit installation with the fewest number of bends or elbows in the suction pipe.

The installation must be evaluated to determine that the Net Positive Suction Head Available (NPSHA) meets or exceeds the Net Positive Suction Head Required (NPSHR), as stated by the pump performance curve. See page 11 for more details on proper suction piping installation.

RECEIVING PUMP

Check pump for shortages and damage immediately upon arrival. (An absolute must.) Prompt reporting to the carrier’s agent with notations made on the freight bill, will expedite satisfactory adjustment by the carrier.

Pumps and drivers normally are shipped from the factory mounted and painted with primer and one finish coat. Couplings may be either completely assembled or have the coupling hubs mounted on the shafts and the connecting members removed. When the connecting members are removed, they will be packaged in a separate container and shipped with the pump or attached to the base plate.

Shafts are in alignment when the unit is shipped; however, due to shipping, the pumps may arrive mis-aligned and, therefore, alignment must be established during

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Contents Series Base Mounted Centrifugal Fire Pumps Table of Contents Maximum Working Pressure DescriptionOperational Limits Seal Operating LimitsSafety Instructions Safety InstructionsThermal Safety Additional Safety RequirementsElectrical Safety Mechanical SafetyInstallation Pump LocationReceiving Pump Temporary Storage LocationFoundation See ANSI/OSHA Coupler Guard REMOVAL/INSTALLATION Base Plate Setting Before PipingGrouting Procedure Alignment ProcedureANSI/OSHA Coupler Guard REMOVAL/INSTALLATION InstallationRemoval Incorrect Alignment Correct AlignmentDoweling Parallelindicator AlignmentAngulardial Suction and Discharge PipingSuction Installations Piping Supports not Shown Suction PipingValves in Suction Piping Discharge PipingValves in Discharge Piping Pressure Gauges Pump InsulationStuffing BOX Lubrication Controlled Pressure System Priming OperationPRE-START Checks StartingGeneral Maintenance MaintenanceField Testing Maintenance of Pump DUE to Flood DamageCleaning Without Dismantling Pump Bearing Lubrication GreasePacking Seal Maintenance Time Table Every Month Months Every YearCures Trouble ShootingCauses No Liquid DeliveredNot Enough Pressure Pump Takes Too Much Power Causes CuresPump Operates For Short Time, Then Stops Changing Rotation Clockwise Rotation Viewed from the Coupling ENDCounterclockwise Rotation Viewed from the Coupling END Service Instructions Disassembly and Reassembly ProceduresDismantling Pump with Packing Page Dimension a = Assembly Pump with Packing 350 FT.LBS MIN. Torque Required Page Stuffing BOX Data Appendix a Engineering DataCasing Data Impeller Design DataAppendix B Exploded View 8200 Series Fire Pump Clockwise RotationReplacement Parts List Part Number Part Name QuantityInstructions for Ordering Parts Appendix C Field Test Report Single Phase Motor Three Phase Motor Useful FormulasFire Pump Canada

8200 Series specifications

The AC International 8200 Series represents a cutting-edge advancement in the realm of commercial and industrial automation. Tailored for efficiency and flexibility, this series is designed to meet the rigorous demands of modern applications across various sectors such as manufacturing, logistics, and energy management.

One of the standout features of the AC International 8200 Series is its robust control system. Equipped with an advanced microprocessor, the system ensures high performance, enabling real-time data processing and decision-making. This feature enhances the capability of users to manage complex operations while maintaining optimal productivity levels.

The 8200 Series integrates seamlessly with the latest communication protocols, such as Ethernet/IP and Modbus, allowing for smooth integration into existing infrastructures. This interoperability ensures that organizations can adopt the new series without incurring significant costs associated with overhauling their current systems.

Energy efficiency is another key characteristic of the 8200 Series. It incorporates a variety of smart technologies, including power monitoring and energy-saving modes, which help organizations reduce their operational costs and environmental footprint. These features are especially beneficial in industries where energy consumption is a significant concern.

In terms of user interface, the AC International 8200 Series offers a customizable touchscreen display that provides operators with real-time insights into their systems. This user-friendly interface facilitates quick troubleshooting and comprehensive monitoring, thereby promoting operational efficiency.

Furthermore, the series boasts enhanced safety features, including emergency stop functions and overload protection mechanisms. These safety characteristics are critical in environments where machinery operates at high capacities, ensuring the well-being of personnel and minimizing risks associated with operational failure.

With its modular design, the 8200 Series allows for easy scalability. This means that businesses can expand their systems according to growth and evolving demands without compromising performance or requiring extensive modifications.

Finally, AC International backs the 8200 Series with unparalleled customer support and comprehensive training resources, ensuring that businesses can fully harness the potential of their investments. As industries continue to evolve and embrace digital transformation, the AC International 8200 Series stands out as an essential solution for those looking to improve efficiency, safety, and sustainability in their operations.
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