AC International 8200 Series instruction manual Safety Instructions

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SAFETY INSTRUCTIONS

SAFETY INSTRUCTIONS

This safety alert symbol will be used in this manual and on the pump safety instruction decals to draw attention to safety related instructions. When used the safety alert symbol means

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN A SAFETY HAZARD.

Your 8200 Series Centrifugal Fire Pump should have the following safety instruction decals displayed. If the decals are missing or illegible contact your local ITT A-C Fire Pump Systems representative for a replacement.

ADDITIONAL SAFETY REQUIREMENTS:

1.Electrical connections to be made by qualified Electrician in accordance with all national, state and local codes.

2.Motor must have properly sized starter with properly sized heaters to provide overload and undervoltage protection.

3.If pump, motor or piping are operating at extremely high or low temperatures, guarding or insulation is required.

4.The maximum working pressure of the pump is listed on the pump nameplate, do not exceed this pressure.

WARNING

ROTATING COMPONENTS

DISCONNECT AND LOCKOUT POWER BEFORE SERVICING.

DO NOT OPERATE WITHOUT ALL GUARDS IN PLACE.

CONSULT INSTALLATION AND SERVICE INSTRUCTION SHEET BEFORE OPERATING OR SERVICING.

FAILURE TO FOLLOW

INSTRUCTIONS COULD RESULT IN INJURY OR DEATH.

WARNING

EYEBOLTS OR LIFTING

LUGS IF PROVIDED ARE

FOR LIFTING ONLY THE

COMPONENTS TO WHICH

THEY ARE ATTACHED.

FAILURE TO FOLLOW

INSTRUCTIONS COULD

RESULT IN INJURY

OR DEATH.

CAUTION

COUPLER ALIGNMENT IS REQUIRED! LEVEL AND GROUT PUMP BEFORE USE!

CHECK ALIGNMENT BEFORE GROUTING, AFTER SYSTEM IS FILLED, AFTER SERVICING PUMP, AND AS REQUIRED. CONSULT THE SERVICE INSTRUCTIONS FOR DETAILS.

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN INJURY OR PROPERTY DAMAGE.

CAUTION

DO NOT RUN PUMP DRY, SEAL DAMAGE MAY OCCUR.

INSPECT PUMP SEAL REGULARKY FOR LEAKS, REPLACE AS REQUIRED.

FOR LUBRICATION REQUIREMENTS, CONSULT SERVICE INSTRUCTIONS. FAILURE TO FOLLOW INSTRUCTIONS COULD RESULT IN INJURY OR PROPERTY DAMAGE.

FIGURE 3 - SAFETY INSTRUCTION DECALS

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Contents Series Base Mounted Centrifugal Fire Pumps Table of Contents Description Operational LimitsMaximum Working Pressure Seal Operating LimitsSafety Instructions Safety InstructionsAdditional Safety Requirements Electrical SafetyThermal Safety Mechanical SafetyPump Location InstallationReceiving Pump Location Temporary StorageFoundation Base Plate Setting Before Piping Grouting ProcedureSee ANSI/OSHA Coupler Guard REMOVAL/INSTALLATION Alignment ProcedureInstallation ANSI/OSHA Coupler Guard REMOVAL/INSTALLATIONRemoval Incorrect Alignment Correct AlignmentParallelindicator Alignment AngulardialDoweling Suction and Discharge PipingSuction Installations Piping Supports not Shown Suction PipingDischarge Piping Valves in Suction PipingValves in Discharge Piping Pump Insulation Pressure GaugesStuffing BOX Lubrication Controlled Pressure System Operation PRE-START ChecksPriming StartingMaintenance Field TestingGeneral Maintenance Maintenance of Pump DUE to Flood DamageBearing Lubrication Grease Cleaning Without Dismantling PumpPacking Seal Maintenance Time Table Every Month Months Every YearTrouble Shooting CausesCures No Liquid DeliveredNot Enough Pressure Causes Cures Pump Takes Too Much PowerPump Operates For Short Time, Then Stops Clockwise Rotation Viewed from the Coupling END Changing RotationCounterclockwise Rotation Viewed from the Coupling END Disassembly and Reassembly Procedures Service InstructionsDismantling Pump with Packing Page Dimension a = Assembly Pump with Packing 350 FT.LBS MIN. Torque Required Page Appendix a Engineering Data Casing DataStuffing BOX Data Impeller Design DataAppendix B Exploded View 8200 Series Fire Pump Clockwise RotationReplacement Parts List Part Number Part Name QuantityInstructions for Ordering Parts Appendix C Field Test Report Single Phase Motor Three Phase Motor Useful FormulasFire Pump Canada

8200 Series specifications

The AC International 8200 Series represents a cutting-edge advancement in the realm of commercial and industrial automation. Tailored for efficiency and flexibility, this series is designed to meet the rigorous demands of modern applications across various sectors such as manufacturing, logistics, and energy management.

One of the standout features of the AC International 8200 Series is its robust control system. Equipped with an advanced microprocessor, the system ensures high performance, enabling real-time data processing and decision-making. This feature enhances the capability of users to manage complex operations while maintaining optimal productivity levels.

The 8200 Series integrates seamlessly with the latest communication protocols, such as Ethernet/IP and Modbus, allowing for smooth integration into existing infrastructures. This interoperability ensures that organizations can adopt the new series without incurring significant costs associated with overhauling their current systems.

Energy efficiency is another key characteristic of the 8200 Series. It incorporates a variety of smart technologies, including power monitoring and energy-saving modes, which help organizations reduce their operational costs and environmental footprint. These features are especially beneficial in industries where energy consumption is a significant concern.

In terms of user interface, the AC International 8200 Series offers a customizable touchscreen display that provides operators with real-time insights into their systems. This user-friendly interface facilitates quick troubleshooting and comprehensive monitoring, thereby promoting operational efficiency.

Furthermore, the series boasts enhanced safety features, including emergency stop functions and overload protection mechanisms. These safety characteristics are critical in environments where machinery operates at high capacities, ensuring the well-being of personnel and minimizing risks associated with operational failure.

With its modular design, the 8200 Series allows for easy scalability. This means that businesses can expand their systems according to growth and evolving demands without compromising performance or requiring extensive modifications.

Finally, AC International backs the 8200 Series with unparalleled customer support and comprehensive training resources, ensuring that businesses can fully harness the potential of their investments. As industries continue to evolve and embrace digital transformation, the AC International 8200 Series stands out as an essential solution for those looking to improve efficiency, safety, and sustainability in their operations.
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