AC International 8200 Series instruction manual Table of Contents

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TABLE OF CONTENTS

DESCRIPTION

3

OPERATIONAL LIMITS

3

MAXIMUM WORKING PRESSURE

3

SEAL OPERATING LIMITS

3

PACKING

3

PUMP IDENTIFICATION

3

SAFETY INSTRUCTIONS

4

ADDITIONAL SAFETY REQUIREMENTS:...

4

ADDITIONAL SAFETY REQUIREMENTS:

5

ELECTRICAL SAFETY:

5

THERMAL SAFETY:

5

MECHANICAL SAFETY:

5

INSTALLATION

6

PUMP LOCATION

6

RECEIVING PUMP

6

TEMPORARY STORAGE

7

LOCATION

7

FOUNDATION

7

BASE PLATE SETTING (BEFORE PIPING) 8

GROUTING PROCEDURE

8

SEE ANSI/OSHA COUPLER GUARD

 

REMOVAL/INSTALLATION

8

ALIGNMENT PROCEDURE

8

ANSI/OSHA COUPLER GUARD

 

REMOVAL/INSTALLATION

9

DOWELING

11

SUCTION AND DISCHARGE PIPING

11

STUFFING BOX LUBRICATION

14

PACKING

14

OPERATION

16

PRE-START CHECKS

16

PRIMING

16

STARTING

16

OPERATING CHECKS

16

FREEZING PROTECTION

17

FIELD TESTING

17

MAINTENANCE

17

GENERAL MAINTENANCE

17

MAINTENANCE OF PUMP DUE TO FLOOD

DAMAGE

17

BEARING LUBRICATION – GREASE

18

PACKING SEAL

18

CLEANING WITHOUT DISMANTLING

 

PUMP

18

MAINTENANCE TIME TABLE

19

TROUBLE SHOOTING

20

CHANGING ROTATION

23

SERVICE INSTRUCTIONS

24

DISASSEMBLY AND REASSEMBLY

 

PROCEDURES

24

DISMANTLING (PUMP WITH PACKING) ..

24

ASSEMBLY (PUMP WITH PACKING)

27

APPENDIX “A” ENGINEERING DATA

30

APPENDIX “B”

31

EXPLODED VIEW – 8200 SERIES FIRE

 

PUMP

31

REPLACEMENT PARTS LIST

32

INSTRUCTIONS FOR ORDERING PARTS33

APPENDIX “C” FIELD TEST REPORT

34

USEFUL FORMULAS

35

NOTE

The information contained in this book is intended to assist operating personnel by providing information on the characteristics of the purchased equipment.

It does not relieve the user of their responsibility of using accepted engineering practices in the installation, operation, and maintenance of this equipment.

Any further questions, contact ITT A-C Pump, (847) 966-3700.

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Contents Series Base Mounted Centrifugal Fire Pumps Table of Contents Maximum Working Pressure DescriptionOperational Limits Seal Operating LimitsSafety Instructions Safety InstructionsThermal Safety Additional Safety RequirementsElectrical Safety Mechanical SafetyReceiving Pump InstallationPump Location Foundation Temporary StorageLocation See ANSI/OSHA Coupler Guard REMOVAL/INSTALLATION Base Plate Setting Before PipingGrouting Procedure Alignment ProcedureRemoval ANSI/OSHA Coupler Guard REMOVAL/INSTALLATIONInstallation Incorrect Alignment Correct AlignmentDoweling Parallelindicator AlignmentAngulardial Suction and Discharge PipingSuction Installations Piping Supports not Shown Suction PipingValves in Discharge Piping Valves in Suction PipingDischarge Piping Stuffing BOX Lubrication Pressure GaugesPump Insulation Controlled Pressure System Priming OperationPRE-START Checks StartingGeneral Maintenance MaintenanceField Testing Maintenance of Pump DUE to Flood DamagePacking Seal Cleaning Without Dismantling PumpBearing Lubrication Grease Maintenance Time Table Every Month Months Every YearCures Trouble ShootingCauses No Liquid DeliveredNot Enough Pressure Pump Operates For Short Time, Then Stops Pump Takes Too Much PowerCauses Cures Counterclockwise Rotation Viewed from the Coupling END Changing RotationClockwise Rotation Viewed from the Coupling END Dismantling Pump with Packing Service InstructionsDisassembly and Reassembly Procedures Page Dimension a = Assembly Pump with Packing 350 FT.LBS MIN. Torque Required Page Stuffing BOX Data Appendix a Engineering DataCasing Data Impeller Design DataAppendix B Exploded View 8200 Series Fire Pump Clockwise RotationReplacement Parts List Part Number Part Name QuantityInstructions for Ordering Parts Appendix C Field Test Report Single Phase Motor Three Phase Motor Useful FormulasFire Pump Canada

8200 Series specifications

The AC International 8200 Series represents a cutting-edge advancement in the realm of commercial and industrial automation. Tailored for efficiency and flexibility, this series is designed to meet the rigorous demands of modern applications across various sectors such as manufacturing, logistics, and energy management.

One of the standout features of the AC International 8200 Series is its robust control system. Equipped with an advanced microprocessor, the system ensures high performance, enabling real-time data processing and decision-making. This feature enhances the capability of users to manage complex operations while maintaining optimal productivity levels.

The 8200 Series integrates seamlessly with the latest communication protocols, such as Ethernet/IP and Modbus, allowing for smooth integration into existing infrastructures. This interoperability ensures that organizations can adopt the new series without incurring significant costs associated with overhauling their current systems.

Energy efficiency is another key characteristic of the 8200 Series. It incorporates a variety of smart technologies, including power monitoring and energy-saving modes, which help organizations reduce their operational costs and environmental footprint. These features are especially beneficial in industries where energy consumption is a significant concern.

In terms of user interface, the AC International 8200 Series offers a customizable touchscreen display that provides operators with real-time insights into their systems. This user-friendly interface facilitates quick troubleshooting and comprehensive monitoring, thereby promoting operational efficiency.

Furthermore, the series boasts enhanced safety features, including emergency stop functions and overload protection mechanisms. These safety characteristics are critical in environments where machinery operates at high capacities, ensuring the well-being of personnel and minimizing risks associated with operational failure.

With its modular design, the 8200 Series allows for easy scalability. This means that businesses can expand their systems according to growth and evolving demands without compromising performance or requiring extensive modifications.

Finally, AC International backs the 8200 Series with unparalleled customer support and comprehensive training resources, ensuring that businesses can fully harness the potential of their investments. As industries continue to evolve and embrace digital transformation, the AC International 8200 Series stands out as an essential solution for those looking to improve efficiency, safety, and sustainability in their operations.