AC International 8200 Series instruction manual Temporary Storage, Location, Foundation

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installation. ITT AC Fire Pump Systems has determined that proper and correct alignment can only be made by accepted erection practices. Refer to the following paragraphs on “Foundation,” “Base Plate Setting,” “Grouting Procedure,” “Alignment Procedure” and “Doweling.”

TEMPORARY STORAGE

If the pump is not to be installed and operated soon after arrival, store it in a clean, dry place having slow, moderate changes in ambient temperature. Rotate the shaft periodically to coat the bearings with lubricant and to retard oxidation, corrosion, and to reduce the possibility of false brinelling of the bearings.

LOCATION

The pump should be installed as near the suction supply as possible, but no less than five suction diameters (refer to page 11, suction and discharge piping section) with the shortest and most direct suction pipe practical. The total dynamic suction lift (static lift plus friction losses in suction line) should not exceed the limits for which the pump was sold.

The pump must be primed before starting. Whenever possible, the pump should be located below the fluid level to facilitate priming and assure a steady flow of liquid. This condition provides a positive suction head on the pump. It is also possible to prime the pump by pressurizing the suction vessel.

When installing the pump, consider its location in relation to the system to assure

collect should be blown out with compressed air.

Make sure there is a suitable power source available for the pump driver. If motor driven, electrical characteristics should be identical to those shown on motor data plate.

FOUNDATION

A substantial foundation and footing should be built to suit local conditions. The foundation must be substantial enough to absorb vibration. (Hydraulic Institute Standards recommends the foundation weigh at least five (5) times the weight of the pump unit.) It must form a permanent and rigid support for the baseplate. This is important in maintaining the alignment of the flexibly coupled unit.

The foundation should be poured without interruption to within 1/2 to 1-1/2 inches of the finished height. The top surface of the foundation should be well scored and grooved before the concrete sets; this provides a bonding surface for the grout.

Foundation bolts should be set in concrete as shown in Figure 5. An optional 4-inch long tube around the bolts at the top of the concrete will allow some flexibility in bolt alignment to match the holes in the base plate. Allow enough bolt length for grout, shims, lower base plate flange, nuts and washers. The foundation should be allowed to cure for several days before the base plate is shimmed and grouted.

that sufficient Net Positive Suction Head (NPSH) at pump suction is provided. Available NPSH must always equal or exceed the required NPSH of the pump.

The pump should be installed with sufficient accessibility for inspection and maintenance. A clear space with ample head room should be allowed for the use of an overhead crane or hoist sufficiently strong to lift the unit.

PIPE SLEEVE

(OPTIONAL)

FOUNDATION BOLT

WASHER

NOTE: Allow sufficient space to be able to dismantle pump without disturbing the pump inlet and discharge piping.

Select a dry place above the floor level wherever possible. Take care to prevent pump from freezing during cold weather when not in operation. Should the possibility of freezing exist during a shut-down period, the pump should be completely drained, and all passages and pockets where liquid might

BUILT-UP CONCRETE

FOUNDATION

FIGURE 5 – FOUNDATION

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Contents Series Base Mounted Centrifugal Fire Pumps Table of Contents Seal Operating Limits DescriptionOperational Limits Maximum Working PressureSafety Instructions Safety InstructionsMechanical Safety Additional Safety RequirementsElectrical Safety Thermal SafetyPump Location InstallationReceiving Pump Location Temporary StorageFoundation Alignment Procedure Base Plate Setting Before PipingGrouting Procedure See ANSI/OSHA Coupler Guard REMOVAL/INSTALLATIONInstallation ANSI/OSHA Coupler Guard REMOVAL/INSTALLATIONRemoval Correct Alignment Incorrect AlignmentSuction and Discharge Piping Parallelindicator AlignmentAngulardial DowelingSuction Piping Suction Installations Piping Supports not ShownDischarge Piping Valves in Suction PipingValves in Discharge Piping Pump Insulation Pressure GaugesStuffing BOX Lubrication Controlled Pressure System Starting OperationPRE-START Checks PrimingMaintenance of Pump DUE to Flood Damage MaintenanceField Testing General MaintenanceBearing Lubrication Grease Cleaning Without Dismantling PumpPacking Seal Every Month Months Every Year Maintenance Time TableNo Liquid Delivered Trouble ShootingCauses CuresNot Enough Pressure Causes Cures Pump Takes Too Much PowerPump Operates For Short Time, Then Stops Clockwise Rotation Viewed from the Coupling END Changing RotationCounterclockwise Rotation Viewed from the Coupling END Disassembly and Reassembly Procedures Service InstructionsDismantling Pump with Packing Page Dimension a = Assembly Pump with Packing 350 FT.LBS MIN. Torque Required Page Impeller Design Data Appendix a Engineering DataCasing Data Stuffing BOX DataExploded View 8200 Series Fire Pump Clockwise Rotation Appendix BPart Number Part Name Quantity Replacement Parts ListInstructions for Ordering Parts Appendix C Field Test Report Useful Formulas Single Phase Motor Three Phase MotorFire Pump Canada

8200 Series specifications

The AC International 8200 Series represents a cutting-edge advancement in the realm of commercial and industrial automation. Tailored for efficiency and flexibility, this series is designed to meet the rigorous demands of modern applications across various sectors such as manufacturing, logistics, and energy management.

One of the standout features of the AC International 8200 Series is its robust control system. Equipped with an advanced microprocessor, the system ensures high performance, enabling real-time data processing and decision-making. This feature enhances the capability of users to manage complex operations while maintaining optimal productivity levels.

The 8200 Series integrates seamlessly with the latest communication protocols, such as Ethernet/IP and Modbus, allowing for smooth integration into existing infrastructures. This interoperability ensures that organizations can adopt the new series without incurring significant costs associated with overhauling their current systems.

Energy efficiency is another key characteristic of the 8200 Series. It incorporates a variety of smart technologies, including power monitoring and energy-saving modes, which help organizations reduce their operational costs and environmental footprint. These features are especially beneficial in industries where energy consumption is a significant concern.

In terms of user interface, the AC International 8200 Series offers a customizable touchscreen display that provides operators with real-time insights into their systems. This user-friendly interface facilitates quick troubleshooting and comprehensive monitoring, thereby promoting operational efficiency.

Furthermore, the series boasts enhanced safety features, including emergency stop functions and overload protection mechanisms. These safety characteristics are critical in environments where machinery operates at high capacities, ensuring the well-being of personnel and minimizing risks associated with operational failure.

With its modular design, the 8200 Series allows for easy scalability. This means that businesses can expand their systems according to growth and evolving demands without compromising performance or requiring extensive modifications.

Finally, AC International backs the 8200 Series with unparalleled customer support and comprehensive training resources, ensuring that businesses can fully harness the potential of their investments. As industries continue to evolve and embrace digital transformation, the AC International 8200 Series stands out as an essential solution for those looking to improve efficiency, safety, and sustainability in their operations.
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