Lochinvar RSB-i&s-05, CP-5M-4/08, 45 warranty GAS Supply GAS Pressure Test, Table C, GAS Connection

Page 12

 

 

 

GAS SUPPLY

 

 

 

 

 

 

 

GAS PRESSURE TEST

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Verify that the appliance is supplied with the type gas

 

1. The appliance must be disconnected from the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

specified on the rating plate. This appliance is orificed

 

 

 

gas supply piping system during any pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for operation up to 2000 feet altitude. The appliance

 

 

 

testing

of

that

system

at

a

test

pressure in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

will be derated 4% per 1000 feet above 2000 feet eleva-

 

 

 

excess of 1/2 PSIG (3.5kPa).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tion. Consult the factory for installations above 2000

2.

 

The appliance must be isolated from the gas

feet elevation. Field conversions for operation at high

 

 

 

 

supply

piping

system

by

closing

a

manual

altitude must be performed by certified personnel only.

 

 

 

 

 

 

shutoff

valve

during

any

pressure

testing

The appliance will be marked to indicate suitability for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

high altitude operation.

 

 

 

 

 

 

 

 

 

of the

gas supply piping

system

at test

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS SUPPLY PRESSURE: Measured

at

the inlet

 

 

 

pressures

equal to

or

less

than

 

1/2 PSIG

 

 

 

(3.5kPa).

 

 

 

 

 

 

 

 

 

 

 

pressure tap located upstream of the combination gas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

valve(s) see Figures 20 - 22, page 17.

 

 

 

 

3.

The

appliance and its gas connection must

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

be leak-tested before placing it in operation.

 

 

 

TABLE - C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS SUPPLY PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS CONNECTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nat. Gas

LP Gas

 

1.

 

Safe

operation of

the

appliance

requires

 

 

 

 

 

 

 

 

 

 

 

 

 

 

properly sized

gas

supply

piping.

See data

 

Max. (Inches Water Column)

10.5

 

 

13

 

 

 

 

 

 

 

 

 

 

 

in Table E.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Min. (Inches Water Column)

*4.5

 

 

11

 

2.

 

Gas

pipe

size

may

be

larger than

appliance

 

Min. (Inches Water Column)

**5.0

 

 

11

 

 

 

 

gas connection.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Models 45,000 - 360,000 Btu/hr Only

 

 

 

3.

 

Installation of

a union

is

suggested

for ease

 

**Models 399,999 - 500,000 Btu/hr Only

 

 

 

 

 

 

 

 

 

 

 

of service, see Figure 16 on page 14.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maximum inlet gas pressure must not exceed the value

4.

 

Install

a

manual main

gas

shutoff valve,

 

 

 

outside

of

the

appliance

gas

connection and

specified. Minimum value listed is for the purposes of

 

 

 

 

 

 

before the gas valve or manifold connection,

input adjustment.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MANIFOLD PRESSURE: Measured at the pressure

 

 

 

when local codes require.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tap on the downstream side of the combination gas

5.

A trap (drip leg) MUST be provided by the

valve(s) (see Figures 20 - 22 on page 17). The gas

 

 

 

installer in the inlet of the gas connection to the

regulator settings for single stage and two stage

 

 

 

appliance, see Figure 16 on page 14.

 

operation

are

factory

set

to supply

proper

manifold

6.

 

The

combination gas

valve

has

an

integral

pressure

for

normal

operation.

To

check

manifold

 

 

 

 

vent

limiting

device

and

does

not

require

pressure, see Manifold Adjustment Procedure. Do not

 

 

 

 

 

 

venting to atmosphere, outside the building.

increase manifold pressure beyond specified

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pressure settings shown below in Table D.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLE - D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MANIFOLD PRESSURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Single and Two-Stage

 

 

 

 

Two Stage

 

 

 

 

 

 

 

 

 

 

Btu/hr

 

Full or High Fire Settings

 

 

 

Low Fire Settings

 

 

 

 

 

 

 

 

 

Input Gas

 

Natural Gas

L.P. Gas

 

Natural Gas

 

 

L.P. Gas

 

 

 

 

 

 

45,000

 

 

3.5"

 

10"

 

 

 

 

0.9"

 

 

 

2.5"

 

 

 

 

 

 

 

 

75,000

 

 

2.4"

 

7"

 

 

 

 

 

0.9"

 

 

 

2.5"

 

 

 

 

 

 

 

 

90,000 - 180,000

 

3.5"

 

10"

 

 

 

 

0.9"

 

 

 

2.5"

 

 

 

 

 

 

 

 

199,999

 

 

2.9"

 

7.5"

 

 

 

 

0.9"

 

 

 

2.5"

 

 

 

 

 

 

 

 

215,000 - 399,999

3.5"

 

10"

 

 

 

 

0.9"

 

 

 

2.5"

 

 

 

 

 

 

 

 

500,000

 

 

3.5"

10" (two valves)

 

 

 

N/A

 

 

 

N/A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

Image 12
Contents Warranty Special Instructions to OwnerChecking Equipment Contents User Warning Installation Procedure CodesLocation of Unit Clearance from Combustible Construction Clearances from Combustible ConstructionCombustion Air Through Ducts Table a Minimum Recommended Combustion AIR Supply OpeningsVenting Conventional Negative Draft Venting SystemTable B Vent Pipe Sizes Input Btu/hr Flue SizePage Venting Termination Vent Termination from Peaked Roof 10’ or Less from RidgeSidewall Venting Masonry Chimney Installation Inspection of a Masonry ChimneyAutomatic Vent Damper Vent Damper and Vent Damper Terminal BlockGAS Supply GAS Pressure Test Table CGAS Connection Table D Manifold PressureTable F Fittings to Equivalent Straight Pipe Table G GAS ConnectionsBtu/hr Distance from Meter In Feet Install Piping to Control GAS PipingGAS Manifold Pressure Adjustment Procedure WrenchChecking GAS Supply Pressure PilotCombination GAS Valves Venting of Combination Gas ValvesRelief Valve Water Flow Switch if Equipped Relief Valve Water HeaterMinimum Flow Rate Required to Actuate Flow Switch LOW Water Cutoff if EquippedTWO Stage Burner Control System Table J AMP Draw DataTemperature Adjustment Temperature Control SettingsOperating Temperature Control Locating Temperature ControlTemperature Control Sensors Installation of Remote SensorsWiring of Remote Sensors High-Fire OffsetOutdoor AIR Reset Option Additional Temperature ControlsBlocked Vent and Flame ROLL-OUT/FLAME Interlock Switch Manual Reset High Water Temperature LimitInitial START-UP PRE-START Checklist Input for Your Safety Read Before OperatingLighting Instructions for Standing Pilot Models F1 What to do if YOU Smell GASLighting Wand Safety Shutoff Test for Standing Pilot Ignition System To Turn OFF GAS to ApplianceLighting Instructions for Spark Ignition Pilot Models F9/M9 Safety Shutoff Test for Spark Ignition Pilot System Operating Instructions To Turn OFF GAS to ApplianceIntermittent Pilot Spark Ignition System F9/M9 Freeze ProtectionFreeze Protection for a Heating F9/M9 Intermittent Spark Ignition Pilot ModelsMaintenance Water TreatmentInspection Cleaning Procedure Removal of Combustion Chamber Lining or Base PanelsOuter Air Deflector and HEX Filler Bracket GAS Train and Controls Water Connections Heating Boilers onlyPiping of the Boiler System Circulator Pump RequirementsCirculator Pump Specifications Table LCirculator Pump Operation PRIMARY/SECONDARY Boiler Piping Primary/Secondary Piping of a Single BoilerLOW Temperature Bypass Requirements Three WAY ValvesBoiler Flow Rates Table M Minimum Required Flow for Heating Boiler General Plumbing RulesInstallation with a Chilled Water System Table NBoiler Operating Temperature Control Power Venter Connection To Terminal StripTable O Terminal Strip Wiring Wire GaugeRequired Temperature Rise Table P Required Temperature RiseWater Velocity Control Btu/hr To 7 Grains To 25 Grains HardnessWater Chemistry Softened Water SystemsPump Operation Remote Sensor Installation Instructions Thermostat SettingsMinimum Pump Performance Heat ExchangerAutomatic Vent Dampers Optional Relief ValveThermal Expansion Cathodic ProtectionDo not plug or cap the relief valve discharge Troubleshooting Guide 90,000 270,000 Btu/hr Models Water Heaters F1 Schematic Diagram F1 Unit Schematic Diagram F9 Unit Schematic Diagram M9 Unit Schematic Diagram F9/M9 Unit Page
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