Lochinvar CP-5M-4/08, 45, RSB-i&s-05, 000 - 500 GAS Manifold Pressure Adjustment Procedure, Wrench

Page 15

FIG. 17 Wrench

8.For L.P. gas, consult your L.P. gas supplier for expert installation.

IMPORTANT

Upon completion of any piping connections to the gas system, leak test all gas connections with a soap solution while system is under pressure. Immediately repair any leaks found in the gas train or related components. Do Not operate an appliance with a leak in the gas train, valves or related piping.

GAS MANIFOLD PRESSURE

ADJUSTMENT PROCEDURE

 

Pressure Regulator Adjustment

 

(under cap screw)

 

Manometer

4

 

3

 

2

 

1

 

0

3.5"

 

1

 

2

 

3

 

4

Gas Valve

FIG. 18 Manifold Pressure Adjustment

1.Turn the power “OFF” at the main disconnect switch.

2.Turn gas valve control knob to “PILOT” position on standing pilot models. Ensure that the standing pilot remains on. If the pilot goes out, follow the “Lighting Instructions” for standing pilot models to light the pilot. Turn gas valve control knob to “OFF” position on spark ignition models.

3.Remove the 1/8" hex plug located on the outlet side of the gas valve and install a fitting suitable to connect to a manometer or magnahelic gauge. See Figure 18. Minimum range of scale should be up to 5" w.c. for Natural gas models and 10" w.c. for L.P. gas models.

4.The 500,000 Btu/hr model will have two gas valves with a pressure regulator on each valve. Repeat the following adjustment procedure to set the manifold pressure on each gas valve.

5.Remove pressure regulator adjustment cap screw on the gas valve. See Figure 18 for location.

6.Turn the power “ON” at the main disconnect switch.

7.Turn gas valve control knob to “ON” position.

8.Set the thermostat(s) to call for heat.

9.Observe gas regulator pressure when all burners are firing. See Table D, Manifold Pressure for proper regulator pressure settings.

10.If adjustment is necessary, turn regulator adjustment screw clockwise to raise regulator gas pressure, counterclockwise to lower gas pressure, to proper setting. Note: Adjustment fitting is plastic and may require slightly greater turning force than a metal fitting.

11.Turn the power “OFF” at the main disconnect switch.

NOTE:

Do not increase regulator pressure beyond specified pressure setting.

12.Turn gas valve control knob to “PILOT” position on standing pilot models. Turn gas valve control knob to “OFF” position on spark ignition models.

13.Remove fitting from the gas valve and replace the 1/8" hex plug that was previously removed and tighten.

15

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Contents Warranty Special Instructions to OwnerChecking Equipment Contents User Warning Installation Procedure CodesLocation of Unit Clearances from Combustible Construction Clearance from Combustible ConstructionCombustion Air Through Ducts Openings Table a Minimum Recommended Combustion AIR SupplyInput Btu/hr Flue Size VentingConventional Negative Draft Venting System Table B Vent Pipe SizesPage Vent Termination from Peaked Roof 10’ or Less from Ridge Venting TerminationInspection of a Masonry Chimney Sidewall Venting Masonry Chimney InstallationVent Damper and Vent Damper Terminal Block Automatic Vent DamperTable D Manifold Pressure GAS Supply GAS Pressure TestTable C GAS ConnectionTable F Fittings to Equivalent Straight Pipe Table G GAS ConnectionsBtu/hr Distance from Meter In Feet GAS Piping Install Piping to ControlWrench GAS Manifold Pressure Adjustment ProcedurePilot Checking GAS Supply PressureVenting of Combination Gas Valves Combination GAS ValvesRelief Valve Water Heater Relief Valve Water Flow Switch if EquippedTable J AMP Draw Data Minimum Flow Rate Required to Actuate Flow SwitchLOW Water Cutoff if Equipped TWO Stage Burner Control SystemLocating Temperature Control Temperature AdjustmentTemperature Control Settings Operating Temperature ControlHigh-Fire Offset Temperature Control SensorsInstallation of Remote Sensors Wiring of Remote SensorsAdditional Temperature Controls Outdoor AIR Reset OptionBlocked Vent and Flame ROLL-OUT/FLAME Interlock Switch Manual Reset High Water Temperature LimitInitial START-UP What to do if YOU Smell GAS PRE-START ChecklistInput for Your Safety Read Before Operating Lighting Instructions for Standing Pilot Models F1Lighting Wand Safety Shutoff Test for Standing Pilot Ignition System To Turn OFF GAS to ApplianceLighting Instructions for Spark Ignition Pilot Models F9/M9 Operating Instructions To Turn OFF GAS to Appliance Safety Shutoff Test for Spark Ignition Pilot SystemF9/M9 Intermittent Spark Ignition Pilot Models Intermittent Pilot Spark Ignition System F9/M9Freeze Protection Freeze Protection for a HeatingWater Treatment MaintenanceRemoval of Combustion Chamber Lining or Base Panels Inspection Cleaning ProcedureOuter Air Deflector and HEX Filler Bracket Circulator Pump Requirements GAS Train and ControlsWater Connections Heating Boilers only Piping of the Boiler SystemCirculator Pump Specifications Table LCirculator Pump Operation Primary/Secondary Piping of a Single Boiler PRIMARY/SECONDARY Boiler PipingLOW Temperature Bypass Requirements Three WAY ValvesBoiler Flow Rates General Plumbing Rules Table M Minimum Required Flow for Heating BoilerTable N Installation with a Chilled Water SystemWire Gauge Boiler Operating Temperature ControlPower Venter Connection To Terminal Strip Table O Terminal Strip WiringBtu/hr To 7 Grains To 25 Grains Hardness Required Temperature RiseTable P Required Temperature Rise Water Velocity ControlWater Chemistry Softened Water SystemsPump Operation Heat Exchanger Remote Sensor Installation InstructionsThermostat Settings Minimum Pump PerformanceOptional Relief Valve Automatic Vent DampersThermal Expansion Cathodic ProtectionDo not plug or cap the relief valve discharge Troubleshooting Guide 90,000 270,000 Btu/hr Models Water Heaters F1 Schematic Diagram F1 Unit Schematic Diagram F9 Unit Schematic Diagram M9 Unit Schematic Diagram F9/M9 Unit Page
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000 Btu/hr, 000 - 500, RSB-i&s-05, 45, CP-5M-4/08 specifications

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